电源插头的成型工艺分析及模具设计.pdfVIP

电源插头的成型工艺分析及模具设计 摘 要：本次设计主要特点是根据MOLDFLOW软件仿真模流分析来指导模具结构的设计。Mold flow软件模拟塑料熔体在整个注 过程中的充填、冷却及流动情况，确保获得高质量制 件。打破传统模具结构设计的试模、修模等过程，为了达到降低成本，提高生产率的目的 。在得到仿真分析最佳质量效果的数据、参数之后用来作为模具结构设计的依据。 本次设计主要包括：（1）模流仿真分析 注射成型时熔体在型腔中的流动过程非常复杂，与许多因素如聚合物性能、制件结构、温 度、压力、时间、模具结构及注 设备等有关。仿真定量地给出成型过程的成型窗口状态 参数(如压力、温度、速度等)。（2）依据仿真的成型窗口状态参数进行整个注塑模具的结 构设计。如注射机的选择、浇注系统、成型零件、合模机构、脱模机构和冷却系统的设计， 绘制模具零件图和装配图等。 关键词：电源插 ；仿真分析；模具设计；一模四腔；PROE建模 Abstract ：The main features of the design are based on software simulation flow analysis MOLDFLOW to guide the design of die structure. MOLDFLOW software to simulate the injection of plastic melt in the process of filling, cooling and flow, ensuring access to high- quality parts. Breaking traditional mold structure design test mode, the process of repair molds, to reduce costs, improve productivity purposes. After obtaining the best quality the simulation results of the data and parameters than used as the basis for the mold design. The design includes: （1）MOLDFLOW injection molding simulation of melt flow in the cavity is very complex process with many factors. Such as polymer properties, parts structure, temperature, pressure, time, and injection mold structure and other related equipment. Quantitative simulation of the molding window molding process is given the state parameters (such as pressure, temperature, speed, etc.). (2) Simulation based on the parameters of the molding window state the structural design of the injection mold. Such as the choice of injection machine, injection system, molded parts, mold bodies, stripping institutions and cooling system design, drawing die part and assembly drawings, etc. Keywords: Power plug; Simulation Analysis; Mold Design; Four-cavity Mold; Pro/E-Modeling 1 前言 0 1.1 课题来源及其研究目的和意义 塑件广泛应用于工业和民用领域，而模具是工业生产最基础的工艺装备。由于模具 生产具有高效、优质、低成本等的优点,利用模具将金属或者非金属材料压制成产品