Vibration Analysis UTA振动分析UTA.pptVIP

Automated Machinery Maintenance Bill Powell Tony Burnett Agenda Industry Trends Challenges Machinery Health Strategy Automating Decision Support Key Points The ‘Game’ of Plant Reliability - Planning Business Metrics Key Trends in Industry Meet plant OUTPUT requirements Eliminate unplanned failures Control COSTS ‘Smart’ skill set utilization – OM COST Annual Maintenance Cost Optimize work planning – OM COST Analyze MTBF / MTBM % Unplanned Maintenance Work Order Compliance Control outage times Utilize CMMS / Maint. Planning Program Performance Cost Statistics of the HPI Segments Skill Sets 75% or operations retiring in the next 15 years ‘Gray matter is leaving the plant!’ Costs 20-30% of costs are related to maintenance Mechanical Reliability 3-7% Capacity Impact in loss/slowdown in production of key process equipment due to unplanned down Largest is due to mechanical equipment (40%) Predictive Maintenance program shown to impact reductions to unplanned mechanical shutdowns by ~30% Operational Challenges of Today ‘Our target is ZERO unplanned downtime!’ Maximize Equipment Availability Reliability Plan all maintenance - HOW? ‘We are trying to be competitive today with a plant that is typically more than 40 years old - and so are our competitors.’ Extend Machinery Life Rebuilds ‘We are running our equipment beyond its design capacity to handle the variety of materials that we must process’ Running equipment beyond rated capacity Increased Throughput, but without RISK? Answer These Tough Questions... What maintenance does the machine need during the next planned shutdown? Are the spare parts in my inventory? Is my spares inventory too large? Can the equipment run beyond the next scheduled outage? Do I know when cavitation is occurring? Fact: 40-60% of machine problems related to lack of feedback to operators* Automation systems provide feedback (i.e., Cavitation) back to Operator Answer These Tough Questions... Do you know the # of failures ranked by equipment t