消防栓壳体的铁型覆砂铸造工艺.PDFVIP

Mar.2 015 铸 造 Vol.64 No.3 FOUNDRY 265 · · 消防栓壳体的铁型覆砂铸造工艺 夏小江，潘东杰，沈永华 （ 计研究院有限公司，浙江杭州 310051） 浙江省机电设 摘要：结合同时凝固原理和顺序凝固原理特点，采用封闭式浇注系统、一型两件的工艺布置方案，并用计算机模拟 技术对工艺方案进行确认，研制了铁型覆砂铸造工艺在消防栓壳体铸件上的应用。并阐述了消防栓壳体模具设计要 点，提出了从芯骨排气的方法及模具设计的方法。生产实践表明，应用铁型覆砂铸造工艺生产消防栓壳体铸件，可 满足产品尺寸精度及质量要求。 关键词：消防栓壳体；铁型覆砂铸造；数值模拟 中图分类号： 文献标识码： 文章编号： 77 （2015）03-0265-04 TG242 B 1001-49 Sand-Li FireHydrantShell XIA Xiao-jiang, PAN Dong-jie, SHEN Yong-hua (Zhejiang Institute of Mechanical Electrical Engineering Co., Ltd., Hangzhou 310051, Zhejiang, China) Abstract ：Application of sand-lined metal mold casting technology to the fire hydrant shell castings was developed. Combined with the characteristics of the same time solidification principle and the sequential solidification principle, the use of closed development gating system and process layout with two castings per one cavity were determined. The technology of process scheme was confirmed by computer simulation. The key points of design for fire hydrant shell mold were introduced. The core rod exhaust method and its mold design method were put forward. The production practice shows that the application of sand-lined metal mold casting technology for production of fire hydrant shell casting can meet the requirements of product size precision and the quality of the products. Key words ：fire hydrant shell; sand-lined metal mold casting; numerical simulation 消防栓壳体铸件产品尺寸精度及质量要求较高， 12.5 μm ，各种标记要求尺寸、规范严格、清晰