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A hybrid modification approach of machine-tool setting considering high tooth contact performance in spiral bevel and hypoid gears.pdf
Journal of Manufacturing Systems 41 (2016) 228–238
Contents lists available at ScienceDirect
Journal of Manufacturing Systems
journal homepage: /locate/jmansys
A hybrid modi?cation approach of machine-tool setting considering high tooth contact performance in spiral bevel and hypoid gears
Han Ding, Jinyuan Tang ?, Jue Zhong, Zhenyu Zhou
State Key Laboratory of High-performance Complex Manufacturing, School of Mechanical and Electrical Engineering, Central South University, Changsha, PR China
article info
Article history: Received 18 August 2016 Received in revised form 12 September 2016 Accepted 13 September 2016 Available online 3 October 2016
Keywords: Machine-tool setting modi?cation Spiral bevel and hypoid gears Ease-off High tooth contact performances Hybrid modi?cation Proportional modi?cation
abstract
Machine-tool setting modi?cation for spiral bevel and hypoid gears has been continually demanding more strength and less noise in terms of tooth contact performance. However, it only considers ease-off, but ignores tooth contact performance items. In the present paper, a novel hybrid systematic method is proposed to obtain high tooth contact performance by modifying machine-tool settings. In addition to the traditional item, namely residual ease-off, other three items: (i) the maximum contact pressure, (ii) the maximum loaded transmission error, and (iii) the contact ratio are applied to comprehensively evaluate the gear tooth contact performance. The universal machine-tool setting modi?cation only considering the residual ease-off is ?rst applied to identify initial machine-tool settings. Then, the relationships of high tooth contact performance items and machine-tool settings are established based on the loaded tooth contact analysis (LTCA). Finally, after selecting a few machine-tool settings as the optimal variables based on the sensitivity analysis method, a proportional modi?cation is performed by designing different modi?cation schemes about the optimal s
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