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《机械制造技术基础》课件级作业 chapter3-section4-2012-edited by zhang.pdfVIP

《机械制造技术基础》课件级作业 chapter3-section4-2012-edited by zhang.pdf

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3.4.3 Calculation of location error ? In order to ensure the machining quality, the following formula must be ensured, ?s ? T ? here, ?Ts————thtehesutmoleorfanercreoorsf caused by different factors. the workpiece to be machined. ? fIinxtthuirsesseacrteiodnis,counslsyedth,e lTohcearteiofonreer,raobrosvreelfaotermd wuliathcathnebdeerseiwgnriottfejnigass:or el ? ? ? T where el -----the location error; ? ? ------the sum of the other errors except for the location error, which can be found in handbooks according to the economic machining accuracy. 2014/4/13 SCUT 1 3.4.4 The components of location error The so-called location error is the positional error between the machining surface and the operational datum surface caused by the workpiece location. For a batch of workpieces, the position of the cutting tool keeps constant after adjustment, namely, the position of the surface to be machined in relation to the datum is constant. therefore, the location error is the maximum variation of the operational datum in the direction of machining dimension。 There are two aspects made up of the location error : el ? ?n+?d ① The location error ?n caused by the confliction between the location datum and the operational datum., also called non- superposition error(基 准不重合误差,即工序基准相对定位在加工在加工尺寸方向上的最大变动量) 2014/4/13 SCUT 2 3.4.4 The components of location error The operational datum ΔDW b a The location datum 2014/4/13 SCUT 3 3.4.4 The components of location error ② The location error ?d caused by the manufacturing error of the location elements and the location datum(基准位置误差, 即定位基准的相对位置在加工尺寸方向上的最大变动量) Therefore :This formula describes an algebra sum in the machining direction. H 2014/4/13 O1 O O2 A Location error SCUT 4 3.4.5 The calculation of locating errors in different location methods (1)The error with plane location Main location datum(主要定位基准): the one that has cancelled three DOFs Guide location datum(导向定位基准): the one that has cancelled two DOFs Stop location datum(止动定位基准): the one t

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