激光电弧复合焊在低合金高强钢中的应用讲解.doc

激光-电弧复合焊在低合金高强钢中的应用摘 要 以低合金高强钢为试验材料，研究-电弧复合焊接中熔滴过渡特性与电弧特性，采用高速摄像机和电子信号采集系统进行跟踪拍摄采集，然后对拍摄的图像进行分析，来确定参数对熔滴与等离子形貌的影响，以及对焊缝的影响。表明能量对等离子体形貌尺寸的影响远大于激光激光功率主要影响焊接熔深在保持其它参数不变时，激光功率越大熔深越大电弧影响焊接熔宽，电流越大熔宽越大，当电流过大时会造成熔深减小，是因为电弧电流过大产生的等离子对激光产生屏蔽和阻碍作用使激光的能量减弱，另外气体流量的增加也会造成焊接过程不稳定，焊接熔深先增大后减小，熔滴过渡频率减小，熔滴直径增大，焊缝成型不好。 关键词　电弧复合焊接熔滴过渡特性；激光功率；体 High Strength Steel of Laser - compound Welding Arc In The Low Alloy Abstract In this paper, high strength low alloy steel as experimental materials to study laser-arc hybrid welding droplet transfer characteristic and arc characteristics, high-speed video camera and an electronic signal acquisition system tracking shot acquisition,and then captured images were analyzed to determine the welding parameters droplet transfer to the plasma effect on the morphology and the impact on the weld. Studies have shown that: the impact of the plasma arc energy is much larger than the size of the morphology of laser energy, laser power mainly affects weld penetration while keeping the other parameters constant, the greater the depth of penetration greater the laser power；arc affect weld width, arc current the larger the weld width larger when the current is too large will cause the penetration depth is reduced,because the arc current is too large to produce the laser-produced plasma shielding and hinder the role of the energy of t/he laser is reduced, an additional gas flow will instability caused by the welding process is reduced after the first weld penetration increases, droplet transfer frequency decreases, the droplet diameter increases, bad weld. Keywords Laser - Arc Welding,droplet transfer,arc characteristics,laser power,plasma 目 录 摘 要 I Abstract II 第1章 绪论 1 1.1 课题背景 1 1.1.1 激光-电弧复合焊国内外研究现状 1 1.2 激光、电弧与激光-电弧复合焊各自的特点 2 1.2.1 电弧焊的焊接特点 2 1.2.2 激光焊的焊接特点 2 1.2.3 激光-电弧复合焊的焊接特点 3 1.3 激光-电弧复合焊的焊接原理 3 1.4 激光-电弧复合焊的发展趋势 4 1.5 本文主要研究内容 6 第2章 激光电弧复合焊试验材料、设备及方法 8 2.1 试验材料 8 2.2 试验设备 8 2.2.1 YAG激光器 8 2.2.2 MIG弧焊机 9 2.2.3 焊接机器人 9 2.2.4 高速摄像机 10 2.2