基于Offset技术的汽车覆盖件边界光顺方法.pdfVIP

第48卷第12期 20l 2年6月 机械工程学报 JOURNAL OF MECHANICAL ENGINEERING Vbl．48 Jun． No．12 2 0 1 2 DoI：lO．3901／JME．2012．12．081 基于Offset技术的汽车覆盖件边界光顺方法母 鲍镜如1,2 张向奎1，2胡平1，2郭威3 (1．大连理工大学工业装备结构分析国家重点实验室大连 116023： 2．大连理工大学汽车工程学院大连116023： 3．吉林大学材料科学与工程学院长春130022) 摘要：针对模具型面设计过程中处理零件外边界凹入部分的工艺补充的问题，提出一种基于平面多段线Offset技术的零件边 界光顺算法。在冲压方向上对零件外边界进行投影。基于滚柱法的原理，给出分段投影轮廓线的距离为R的Offset曲线并以 圆弧相连。根据闭合的Offset曲线的自交点判断零件投影轮廓光顺区域，得到的光顺区域端点与空间零件外边界的真实光顺 区域端点一一对应。结合零件外边界的几何信息。用NURBS曲线及蒙皮法在已判定的光顺区域构建光顺曲线及光顺曲面。 采用Offset技术可以精确找出所有需要光顺的区域，可避免出现细小误差和修正问题，具有一定的鲁棒性。将算法集成到自 主开发的冲压成形分析软件KMAS模具型面设计模块，并与Dynaform软件和Pam．Stamp软件的光顺结果相比较，试验表明 该算法具有很好的有效性和可靠性。 关键词：汽车覆盖件模面设计边界光顺Offset曲线多段线 中图分类号：TG3％ Smoothing Method forAutomotive Panels Based OH Offset Technique BAO Jingrul’2 ZHANG Xiangkuil2 HU Pin91’2 GUO Wei3 (1．State Key Laboratory of Structural Analysis for Industrial Equipment, Dalian University ofTechnology,Dalian 1 1 6023； 2．School ofAutomotive Engineering，Dalian Unive塔ity ofTechnology,Dalian 116023； 3．School ofMmefials Science and Engineering，Jilin University,Changchun 130022) Abstract：To decrease the quantity and the depth ofthe CX)llcave rcgion$for facilitating the addendum-design,a smoothing me也od for automotive panels based on Offset technique of polyline is proposed．Project the outer boundary of the part in stamping direction, Offset the contour with the distance R and conslruct arcs to close the offset CUWe：，based on the principle of mll cylinder method．The self-intersection points of the closed Offset cttrve are the judgment to recognize the smoothing regions，with the resulting smoothing endpoints ofthe contour a mapping ofthe ones in Outer boundary．Generate the smoothing curves and surfaces by using NURBS and oavering method with the geometry data of the outer boundary．Offset technique is robust to accurately find all smoothing regions 喇lh 110 errors and adjustments．Integrate the algorithm into the independently developed KMAS forming analysis system．A comparison with Dynaform die face engineering is made