耐磨鋼板堆焊机单片机控制器设计书.docVIP

中文题目：耐磨钢板堆焊机单片机控制器设计 外文题目：THE DESIGN OF SINGLECHIP CONTROLLER OF WEAR-RESISTING STEEL PLATE WELDING MACHINE 毕业设计（论文）共 74 页（其中：外文文献及译文18页） 图纸共1张 完成日期 2011年6月 答辩日期 2011年6月 摘要 随着焊接生产对设备自动化要求的提高，堆焊设备的自动化成了一个亟待解决的问题。目前能实现自动堆焊的设备很少，使用效果差，堆焊劳动强度大，工作环境恶劣，效率低，能耗高。因此，设计一种自动堆焊设备有非常重要的意义。 本论文采用CO2气体保护焊工艺，以单片机为控制中心设计一种耐磨钢板堆焊控制系统，能实现焊接过程的全自动，并可以灵活地解决磨损程度不同以及磨损区尺寸不同的问题。本文论述了控制系统的设计方法和设计过程，包括硬件设计、软件设计等方面。硬件电路部分主要包括以AT89S52单片机为控制中心的焊接时序电路和晶闸管直流调速系统。软件程序用C语言写成。利用软硬件结合，实现焊接的时序控制以及满焊和定位焊两种焊接方式。 本控制系统具有以下优点：自动化程度高，堆焊过程连续；工作稳定可靠，生产效率高；操作方便，工人的劳动强度低；原材料供应方便，综合成本低等优点。因此，本控制系统具有良好的实用价值。 关键词：堆焊；CO2气体保护焊；自动控制；单片机 Abstract With the improving of automatic welding maehine,the automatization of hardfacing we1ding facility become an urgent prob1em which we should resolve as soon as possible.Hardfacing welding with hand is a type of work which is swinked,high-drain and low produetive efficiency.So designing a kind of automatic hardfacing welding equipment with cost-effeetive appoaches to improve produetivity and work conditions will have a big market. This thesis studies a kind of automatic plane hardfacing welding control system with CO2 welding technique.Its control center is singlechip and it makes the whole proeessing automatically.It also can automatically weld the workpiece which is frayed abnormally or frayed with different size.This paper introduced the design method and research process of the control system,ineluding hardware design,software design and so on.The hardware cireuits inelude thyristor direct current speed-govening system and the welding logic control circuits controlled mainly by AT89S52 siglechip,and besides,the circuits have some measures of anti-jamming.The software is written by C language.With soft hardware,the control system can achieve two kinds of welding methods,full welding and orientation welding by weld proeessing logic automatic control. This system have the following feature:Working continuously with highly automatic d