接线端子级进模模具设计(论文)探索.doc

第二章 冲压件工艺分析及冲裁方案的确定 接线端子级进模模具设计 摘 要：阐述了冲孔、落料、级进模的结构设计及工作原理。通过工艺分析，在冲压材 料厚度较薄的小型弯曲件时，采用冲孔、落料、级进模较为简单。通过冲裁力、顶件力、 卸料力等计算，确定模具类型。该模具采用后侧导柱模架结构形式。通过对该零件的级进模具设计，掌握一般级进冲压模具的设计方法、特点和成型过程。级进模的特点是冲压生产效率高、操作安全简单、生产成本较低、带宽凸缘的覆盖件质量高。本设计详细介绍了级进模的排样方式、总体设计、零部件的设计以及工艺参数的选择计算废料从凸凹模和下底座中所开的槽中排出。本模具性能可靠，运行平稳，能够适应大批量生产要求，提高了产品质量和生产效率，降低劳动强度和生产成本。分析了级进模的模架技术要求，介绍了标准模架的装配工艺。并指出了模架装配时的注意事项。冲裁侧刃是模具中的重要工序，其冲裁形状和凸、凹模结构对生产质量影响很大。侧刃设计的正确性与标准化既有利于模具维修的规范化，也为整个模具的顺利生产打下了一个良好的基础。 关键字：冲压；冲孔、落料、级进模； Design of progressive die for the connection head Abstract: Expounded punching, blanking, bending modulus of the composite structure design and principle. Process analysis by the stamping of thinner material thickness small curved pieces, will use the punching, blanking, flexural modulus composites than continuous or Progressive Die simple. Punching through, the top pieces, such as the discharge of calculation to determine the type mold. The posterior mold using derivative-scale structures form. Its?base?on-chip?components?to?be?three-hole?punching?,?deep?drawing?and?flanging.?Through?the?components?for?mold?design,?master?general?for?stamping?die?design,?characteristics?and?work?process.?Die?Stamping?production?is?characterized?by?high?efficiency?and?safe?operation?of?simple,?low?production?costs,?high?product?quality.?The?detailed?design?of?the?layout?of?the?die,?design,??components?and?the?design?parameters?of?the?choice?of?terms.?Attention?to?the?design?of?certain?details?of?the?understanding?of?stamping?die?structure?and?working?principle?through?the?application?of?AutoCAD,?so?as?to?effectively?enhance?the?work?efficiencyWaste from the punch and die and the base under which opened the tank discharges. The mold reliable, stable operation to adapt to the requirements of large-scale production, improve product quality and production efficiency. reduce labor intensity and the cost of production. Keywords: Ramming; The