基于MATLAB的车间物流系统的建模与仿真教程.docxVIP

基于MATLAB的车间物流系统 的建模与仿真 摘要： 现代企业制造过程中的原材料、加工设备、人工、厂房等成本基本已经确定，要想再从生产过程中取得明显的效益提升、降低生产成本相当困难。企业里的车间物流是物流里面重要环节之一，根据有关统计在整个制造过程中有大约 95%的时间是用在存储、装卸、搬运、等待加工等物流环节上。所以，从企业车间物流方面去入手，对于企业保障产品质量、降低生产成本、提升企业的竞争力则有很大的机会去提升生产效率、减低生产成本、增强市场竞争力。 本文针对某工厂的车间物流的现状，并结合企业车间物流系统的离散性，采用了计算机仿真技术，应用MATLAB仿真软件，依据车间实际布局测定车间物流的搬运距离及搬运批量，建立了基于MATLAB的车间物流的仿真模型。对车间未来布局的优化及搬运批量的定义提供了快速、准确的参考数据，对降低车间物流成本、减少生产用地、配合配置机器数量的研究有重要的意义。为企业在车间物流分析、优化、预测及生产管理提供有效、直观的依据。 关键词：车间物流，仿真，物流成本，MATLAB，车间布局。 ABSTRACT ：In manufacturing process, the relevant cost is almost fixed for the mainly elements such as raw material, process machine, human resource and plant facilities. It is very difficult to reduce the manufacturing cost on such aspects. But according to one related report, about 95% of manufacturing lead time is used on logistics such as storing, handling, transportation and process waiting. Therefore, studying on manufacturing logistics system is very important to reduce the entire manufacturing cost and then enhance the enterprise’s competition. Base on the current workshop manufacturing logistics condition and considering the manufacturing system is one kind of discrete system. It is very suitable to applying simulation technology such as MATLAB software. So the elements associated with workshop logistics are defined in MATLAB program. This is one kind of visually dynamic display interface model, we can easily to evaluate and diagnosis the workshop logistics and find out the potential optimizing opportunity on logistics cost. It is very significance for reducing manufacturing cost, space and optimizing equipment’s quantity and provide the right orientation for improving the workshop’s logistic system. KEY WORDS: Workshop Logistics, Simulation, Logistic cost, MATLAB, Layout. 1引言 随着全球化、市场化程度的不断提高，竞争的日益加剧，为了生产与发展，企业必须降低自身成本，提高自身效率。因此越来越多的企业意识到降低物流成本、实施物流系统优化势在必行。改革开放的几十年间我国已成为制造业大国，但针对制造型企业的物流管理现状、尤其是车间物流管理却存在着诸多亟待解决的问题。车间物流是指从原材料进入车间、物料在车间各个工位加工直至加工成成品的全部物流环节以及相对于的物流信息等活动。贯穿了企业生产经营的全过程，是物流链中一个核心环节