轧机齿轮轴失效原因分析不同偏离率下铝合金半球体壳体旋压模拟及应力、变形分析.pdfVIP

Mechanical Engineering and Technology 机械工程与技术, 2016, 5(1), 47-58 Published Online March 2016 in Hans. /journal/met /10.12677/met.2016.51007 Stress and Deformation Analysis in the Simulation of Spinning Process of the Hemispherical Shell at Different Deviation Rates Zhiyong Xue1*, Yuejuan Ren1, Wenbo Luo2, Yu Ren1 1School of Energy, Power and Mechanical Engineering, North China Electric Power University, Beijing 2School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing Received: Mar. 8th, 2016; accepted: Mar. 20th, 2016; published: Mar. 29th, 2016 Copyright ? 2016 by authors and Hans Publishers Inc. This work is licensed under the Creative Commons Attribution International License (CC BY). /licenses/by/4.0/ Abstract The process of aluminum alloy hemispherical shell spinning was simulated by use of the software of SuperForm/Marc. The change of the shell’s thickness was studied and the effect of the thickness deviation rate (an important factor for the influence law of deformation) and stress distribution in the spinning process was analyzed. For the three deviation rates (0 (no deviation), +5% and ?8%), the simulation analysis showed that the deformation of shell increases as the thickness reduction ratio increases in the process of spinning, and the outer deformation of the shell increases with a shape of stair; in the meantime, the order of the shell’s deformation was: ?8% 0 +5%. And the wall thickness showed a great difference under different deviation rates, and the order of the wall thickness precisio