基于线光源传感器的滤棒长度在线测量.pdfVIP

2016 年 12 月 烟草科技 Dec. 2016 第49 卷第 12 期 Tobacco Science Technology Vol. 49 No. 12 基于线光源传感器的滤棒长度在线测量系统 王 盛，陆海华，郑林杰 浙江中烟工业有限责任公司宁波卷烟厂，浙江省宁波市曙光路109号 315040 摘要：为提高滤棒长度控制精度，以KDF4 滤棒成型机组为研究对象，基于线光源成像原理设计了一种 滤棒长度在线测量系统。该系统包括长度测量、数据处理及控制、人机交互三大模块，采用图像传感器 的边缘检测技术测定滤棒两端的投影位置，并通过PLC 对采集到的信号进行计算转化，实现了对高速运 动中滤棒长度的快速检测。测试结果表明，在滤棒成型机组高速生产状态下，系统检测误差小于±0.03 mm ， 标准偏差小于0.015 ，符合滤棒长度的在线检测要求，有效提高了滤棒检测精度和生产效率。 关键词：滤棒长度；图像传感器；线光源传感器；边缘检测；滤棒成型机组 中图分类号：TS457 文献标志码：B 文章编号：1002-0861 （2016 ）12-0079-07 On-line filter rod length measurement system based on linear light sensor WANG Sheng ，LU Haihua ，ZHENG Linjie Ningbo Cigarette Factory ，China Tobacco Zhejiang Industrial Co. ，Ltd. ，Ningbo 315040 ，Zhejiang ，China Abstract: To improve the control accuracy of filter rod length ，taking KDF4 filter rod maker as a research object ，an on-line filter rod length measurement system was designed on the basis of linear light imaging principle. The designed system consisted of three modules: length measurement module ，data processing and controlling module ，and man-machine interface module. The projection positions of two ends of filter rod were detected via the edge detection technology of image sensor ，the collected signals were calculated by PLC and converted into the length of filter rod. The test results showed that the detection error and standard deviation of the system were lower than ± 0.03 mm and 0.015 ，respectively ；it promoted the precision of filter rod length detection and the production efficiency of filter rod maker effectively. Keywords: Filter rod length ；Image sensor ；Linear light sensor ；Edge detection ；Filter rod maker