CAE技术在轴承箱体铸造工艺优化中的应用.pdfVIP

学兔兔 NOV．2OO9 铸 造 VO1．58 NO．11 FOUNDRY ·1l25- ■u■^●u■ ●● 、●^-～● -～● ^ ●^ 町 ；计算机应用 { 、 ’^，v’_■^ ’ ‘，’^ v ■^ 0一 CAE技术在轴承箱体铸造工艺优化中的应用 王亚青，孙康辉，刘致远，薛辉军 (兰州石化公司机械厂，甘肃兰州730060) 摘要：利用华铸CAE软件对YL14000B型烟机轴承箱体的充型凝固过程进行了模拟分析，预测了该铸件原铸造工艺存 在冒口过大而导致的补缩过剩、后轴承座热节处存在集中缩孔、底座热节处存在疏松等缺陷。通过采取减小冒口尺寸、 增加热节处内冷铁数量和加宽补缩通道等措施；再次进行CAE数值模拟，发现上述缺陷得到了有效消除。实际生产结 果表明，冒口根部无集中缩孔，铸造工艺出品率由61％提高到了71％，节约钢液660 kg，降低了生产成本，铸件质量也 得到了提高。 关键词：数值模拟；轴承箱体；缩孑L；内冷铁 中图分类号：TP391．9 文献标识码：A 文章编号：1001—4977(2009)1l一1 125—04 Application of CAE Technology On Casting Process Optim ization of Expander Bearing BOx WANG Ya-qing，SUN Kang-hui，LIU Zhi-yuan，XUE Hui-jun (Petrochina Lanzhou Petrochemical Ltd．，Lanzhou 730060，Gansu，China) Abstract：Through numerical simulation of the mould filling and solidification process of YL14000B expander bearing-box by InteCast software，it was forecasted that the risers were residual。and the defects existed such as shrinkage in the behind bearing base and microshrinkage in the bottom base according to the original process．Through taking the measures of decreasing the size of risers，setting more inner chills，widening the feeding channeI of molten steel，the CAE numericaI simulation results show that the defects of shrinkage and mjCrOShinkage were eliminated effectively． There was no concentrated shrinkage at the boRom of the risers in practical production．The process yield was enhanced frOm 61％ tO 71％，and molten steeI saved was 660 kg．Meanwhile。the production cost was reduced and the casting quality was improved． Key words：numericaI simulation；bearing box；shrinkage；inner chills 烟气轮机是炼化企业催化裂化装