大型涡轮叶片精密铸造尺寸精度控制研究——反变形技术.pdfVIP

学兔兔 铸 造 Nov．2o09 FOUNDRY VO1．58 NO．11 大型涡轮叶片精密铸造尺寸精度控制研究 反变形技术 韩 伟，于望生，孔胜国，吴剑涛，李俊涛，马章林，赵明汉 (钢铁研究总院高温材料研究所。北京100081) 摘要：针对大型涡轮叶片精密铸造变形问题，提出了一种简单高效的变形补偿方法——基于测量与统计的逆向校正蜡 模法。采用三坐标测量机进行模型的测量，设计特征参数来表征模型，并通过统计测量的特征参数平均值与理论值的 比较进行模型的反变形重构，然后，根据反变形后的模型设计蜡模校正模，对蜡模实施逆向校正，补偿涡轮叶片在铸 造过程中的变形。试验结果表明，基于测量的反变形技术对解决铸件尺寸超差是有效的，可以提高铸件尺寸合格率， 具有实用价值。 关键词：大型涡轮叶片；无余量精密铸造；反变形；蜡模校正模 中图分类号：TG249．5 文献标识码：A 文章编号：1001—4977(2009)l1一l 108—04 Dimensional Accuracy Control of Large—Size Turbine Blade： The Reverse Deformation Technology HAN Wei，YU Wang—sheng，KONG Sheng—guo，WU Jian—tao， LI Jun-tao，MA Zhang-lin，ZHAO Ming-han (Central Iron and Steel Research Institute，Beijing 1 00081，China) Abstract：A simple and efficient reversing methodology of adjusting wax-pa~ern was proposed for compensating the deformation of turbine blade in investment casting．Basing on measured data bV 3D coordinate measuring machine．the characteristic parameters were designed to characterize the mode1．The average deviations of parameters between theo~-modeI and measure—modeI of blade were calculated and then the reverse deformation mode1 was restructured according to the average deviations．Finally，the adjusting mould of wax pattern was designed and fabricated．The research indicates that adopting reverse deformation technology based on the measure and the statistic data to solve the size-of-tolerance problem of 4 turbine blade casting iS effective． Key words：large．size turbine blades；investment casting；reverse deformation；adjusting mou