大型灰铸铁汽轮机缸体的铸造工艺设计.pdfVIP

缉 适 Mar．ZU1 学兔兔 FOUNDRY VOI．62 NO．3 大型灰铸铁汽轮机缸体的铸造工艺设计 孙鑫志，李玉德，苏文生 (沈阳铸锻工业有限公司，辽宁沈阳 110142) 摘要：针对大型HT250汽轮机缸体的壁厚差别大，尺寸精度和表面粗糙度要求高等诸多难点，进行了砂型和制芯工 艺方案设计，对两种工艺方案进行了分析和选定，并就选定的造型工艺进行了浇口、冒口、冷铁工艺设计。结合缸 体铸造工艺设计要求，给出了合箱、熔炼、浇注和热处理等工艺的控制要点。按照工艺方案成功地生产出了大型 HT250汽轮机缸体铸件，铸件品质达到工艺设计要求。 关键词：汽轮机缸体；工艺设计；HT250；渗漏；粗糙度 中图分类号：TG25l 文献标识码：A 文章编号：1001—4977(2013)03—0252—03 Casting Process Design of Large—Sized Gray Cast I ron Steam Turbine Cylinder SUN Xin。zhi，LI Yu-de，SU Wen_sheng ， (Shenyang Casting and Forging Industry Co．，Ltd．，Shenyang 1 10142，Liaoning，China)、 Abstract：The sand mold and core making schemes have been made according to the characteristics of the 1arge．sized stream turbine cylinder casting such as big thickness differences．high dimensional accuracy and surface roughness requirements and SO on．Two of them were analyzed and one was selected,and the gating system，feeding system and chilling method have been designed for the selected scheme．Combining with the casting process design specifications for cylinder,the key control points of the mold assembling,melting, pouring and heat treatment processes were provided．After putting the scheme into practice，the large—sized HT250 steam turbine cylinder casting has been produced successfully,and the casting quality meets the requirements ofthe process design specifications． Key words：steam turbine；process design；HT250；leakage；roughness 缸体是汽轮机的关键部件，工作环境恶劣，承载 高温、高压、高速的气流冲击，其结构复杂，由上下两 半缸体组合而成，各自单独铸造。我公司生