挤压铸造液压阀体.pdfVIP

维普资讯 学兔兔 Feb．2008 铸 造 VOI．57 NO．2 FOUNDRY ·l37· t，，． ，． ，— 一 』 挤压铸造液压阀体 邢书明，张密兰，邢文斌 (北京交通大学机电学院，北京100044) 摘要：针对煤矿支护用45钢阀体 (也叫双向柱头)消耗量大、规格单一、质量可靠性要求高的特点，采用挤压铸造技 术进行生产，既可以满足使用要求又可以节约材料。其主要工艺方案是：垂直浇注、一模一件、双向对挤、侧压抽芯。 试生产证明，使用专用涂料和带有冷却水系统的压头可以显著提高模具寿命；获得致密产品的主要工艺参数：浇注温度 l 5lO～l 530℃，模具预热温度l50～260℃，开始加压时间小于l0 S，比压150～200 MPa，持压时间8～12 S。生产统计表明， 其生产效率可达800件／天，工艺出品率高达85％左右，与圆钢车制相比单位成本降低2O 3O％，具有良好的经济效果。 关键词：45钢；阀体；挤压铸造 中图分类号：TG249．2 文献标识码：A 文章编号：1001—4977(2008)02—0137—03 Sq ueeze Casti ng for Valve Bod ies XING Shu-ming，ZHANG Mi-lan，XING Wen-bin (School of Mechanical and Electronic Control Engineering，Beijing Jiaotong University， Beijing 1 00044，China) Abstract：The valve body．also named reversible column heads．iS an important parts widely used in hydraulic industry．Considering its large consumption，simple shapes and strict quality requirements．it iS reasonable to produce valve bodies of carbon steel 45 with the squeeze casting process．The main technologies are that only one piece per mold，vertical pouring，up and down pressing and laterally pressing to form the perpendicula ritV and level holes respectively．1t iS proved that the mold’S service life iS evidently prolonged by using a special coating and a punch with cooling water systems．The main parameters obtaining sound products are：the pouring temperature 1 500-1 520℃，the mold preheating temperature 1 50．260℃，starting press time smaller than 1 0 S，specific pressure 1 50-200 MPa and holding f