精益生产之降低设设定时间-Setup_Reduction(中英文对照).ppt

Setup Reduction Setup Reduction Overview The 4 Step Method 1. Documentation and Separation 2. Conversion to External Events 3. Streamlining Internal Events 4. Eliminating Adjustments Wrap-Up Appendices for Each Step 设定时间降低 总体介绍 4 步骤模式 1. 文件化和分离 2. 转变到外部事件 3. 流水化内部事件 4. 减少调试 简讯 每个步骤的附录 Lean Six Sigma Improvement Process Road Map 精益6 ? 过程改善流程 Learning Objectives Understand how setup time influences process cycle efficiency. Learn the 4 Step Method for Setup Reduction. Understand the preparation necessary to undertake Setup Reduction. 课程目的 理解设定时间是如何影响流程的周转效率. 学习降低设定时间的4步骤方法. 理解为了降低设定时间的必须准备工作. Overview 总 览 What Is Set-Up Reduction? Set-Up Reduction is a process in which the time and effort for equipment changeover is reduced to an absolute minimum without adversely affecting quality. Two components of set-up reduction that must be addressed are: Machine down time or set-up time Machine ramp-up time 设定时间降低到底是什么? 设定时间降低是指在对设备装备等的完全改变所花费的精力和时间过程被降低到一个绝对的小，同时又不影响质量. 设定时间降低必须抓住的两个部分: 机器停机时间或设定时间 机器恢复上升时间 Video: The Winner’s Circle How long does it take to change a tire on your car? 视频: The Winner’s Circle 你的车换个胎要多长时间？ Setup Time Defined 设定时间的定义 Benefits of Setup Reduction 设定时间降低的好处 Effect of Setup Reduction 设定时间降低的效果 Advantages of Rapid Setup Over Typical Setup 快速设定的优势 超越典型的设定 Conclusions Setup time reduction and batch size reduction have linear relationship. Batch size reduction must be implemented to gain greatest benefits from setup reduction. A decrease in batch size without a decrease in setup time can affect capacity. 结论 设定时间的降低和批数量降低有着线性的关系. 批数量的降低必须被实施来获得设定时间降低的最大收益. 只降低批数量而不降低设定时间将影响我们的产能. The Four Step Method 四步曲 Step 1 of 4 第一步 Step 1 Document all the setup activities and separate those activities into internal and external where: Internal Setup is an activity that must be performed while the equipment is down. Exchanging dies/fixtures in the machine External Setup is an activity that could be performed while the equipment is producing parts. Retrieving