迷你吸尘器外壳注塑模具设计及型腔加工仿真--毕业论文.doc

毕 业 论 文 迷你吸尘器外壳注塑 模具设计及型腔加工仿真 完成日期 摘 要 塑料是从20世纪发展起来的一种新兴材料，由于其广泛的应用，已替代了部分自然材料，如金属、木材、皮革以及硅酸盐等，并且成为现代生活和工业中不可缺少的一种人造化学合成材料。注塑模具是塑料成型的工艺装备，在成型加工中，塑料模具可以多次重复使用，适应大批量生产，因此，注塑模具在现代工业生产中发挥着重要的作用。 文章中首先分析了吸尘器外壳所用材料的工艺特性，阐述了ABS材料的工艺特点；其次，在模具的结构设计过程中，本文对塑件的不同成型方案从不同的角度进行了讨论和比较，最终决定采取了一模一腔的直接浇口式成型方案；此外，文中还针对模具的使用要求对模具的结构进行了分析并做了一些必要的计算；最后，文章简单的介绍了Mastercam软件，通过使用Mastercam9.1软件对模具的型腔进行了数控加工仿真。 应用Pro/E、Auto CAD和Mastercam进行设计和加工仿真，极大地提高了本模具设计的质量和效率。本设计综合运用了模具设计和结构设计的知识，在进行结构设计的同时我们也要综合考虑模具的整体构成。 关键词 塑料；注塑模具；软件；结构设计；模具设计 Abstract Plastic is the emerging materials developed in the 20th century. Due to the wide application, it has replaced part natural material of the metal, wood, leather, silicate, and so on. Plastic has become a kind of essential artificial synthetic material in modern industry and life. Injection mould was the process equipment in plastics processing. The plastic mold can generally be used multiple times and adapt to mass production. Therefore, It is important process equipment in the modern industrial production. This article analyzed the process characteristics of the plastic vacuum, cleaner shell, and introduced the forming technique characteristics of ABS material; In the process of the mould structure design, it discussed different forming schemes and compared with them. Eventually, it took the one cavity per mould and direct sprue gate forming scheme; What’s more, this article analyzed the mould structure and calculate in detail. Finally, the article also introduced the software named Mastercam simply and performed a machining simulation for mould cavity by use Mastercam9.1. Applying Pro/E, Auto CAD and Mastercam greatly improved the design quality and efficiency. This design is a combination of structure design and mold design. At the structure design time, the molds composition overall need to be considered. Keywords Plastic Injection molding Software Structure design Mold design 目 录 摘 要 1 一、绪论 1 （一）注塑模具发展背景及CAD/CAM的意义 1 （二）本课