微尺度群凸起电火花加工试验毕业设计报告.docVIP

本科毕业设计（论文） 题目 常熟理工学院本科毕业设计(论文论文 微尺度群凸起电火花加工试验设计 摘 要 随着工业生产的发展和科学技术的进步，具有各种复杂结构与特殊工艺要求的工件越来越多，这就使得传统的机械加工难以持续。微尺度群凸起电火花加工作为新的一门技术，通过电极间的重复脉冲放电腐蚀材料，能够更精细的对工件进行加工。 在本工作中，首先设计出专用夹具，通过电火花加工技术对微型散热器的圆柱表面实施微凸起加工。构建出凸起形状为边长200 um的正方形，且凸起间距也是200 um，并且通过一次装夹同时完成圆柱的轴向与周向两道加工工序。最终在圆柱表面加工出微凸起结构，经电子显微检测凸起间距以及长和宽大约都为200 um,高大约为150um的立体，符合实验设计要求，实现了设计的预期目标。 关键： Micro EDM Experimental Design Group Abstract With the development of industry and the progress of science and technology, there are more and more workpiece with complex structure and special technology, which make the process to prepare these workpiece becoming more difficult for traditional mechanical processing methods. Micro EDM group is a new technology with high precise processing, which process workpiece through repeated pulse discharge between electrodes and workpiece to corrode material. In this work, a special fixture has been designed, which can process the cylindrical surface to attain the micro convex configurations on the surface of cylindrical using electric spark machining technology. These micro convex configurations are squared and the side-length is 200 um. The distance among these micro convex configurations is also 200 um. Through our designed fixture, the process for axial and circumferential are employed at the same time. Indeed, micro convex configurations, which the side-length,and distance are 200 um ,height is 150 um are prepared and confined by electron microscopic detection. The aim of this work has been achieved. Keywords: group raised; fixture; electrode 目录 第一章 1 1.1 电火花加工简介 1 1.2 电火花加工原理 1 1.3电火花的加工特点及形势 3 1.4设计的内容及目的 4 第二章 微凸起结构的加工技术 5 2.1 微凸起结构的研究及应用 5 2.2 几种微凸起结构的加工方法 5 2.2.1 电火花成型加工 5 2.2.2 超声加工 7 2.2.3 电火花放电加工 8 2.3 微凸起结构加工方法的选择 8 第三章 加工电极的制作 10 3.1 电极的制作方法及选择 10 3.2设计和制作电极 11 3.3 电极的标准制作与安装 13 第四章 夹具的设计 14 4.1 夹具的功用 14 4.2 装夹 14 4.3 加工夹具的设计 15 4.3.1 整体设计 15 4.3.2 选择电机 16 4.3.3 选择轴承 16 4.3.4 设计主轴 17 4.3.5 设计箱体 18 4.3.6 设计零部件 18 4.4 夹具设计总结 19 第五章 加工工艺 20 5.1 工艺参数 20