承压设备焊缝超声相控阵检测读谱.docVIP

2010 远东无损检测新技术论坛 FAR EAST NDT 承压设备焊缝超声相控阵检测读谱 李 衍 薛飞展 江苏太湖锅炉股份有限公司，无锡 214187 摘 要：介绍按 ASME 法规最新版（2009 增补版）要求，用超声相控阵技术检测承压设备焊缝时，根 据相控阵扇形（S-）扫描图像结合相应探测布置截面图，对典型焊接缺陷检测图谱进行识别和评定的应用案 例。所涉及的焊接接头为相比于一般 X 型坡口双面焊是有一定检测难度的 V 型坡口单面焊和 T 型接头组合 焊，焊接缺陷包括：焊趾裂纹、焊道下裂纹、内表面开口裂纹、坡口未熔合、根部未焊透、以及密集气孔等。 同时，还比较了相控阵检测的定量结果与实际缺陷尺寸。目的是依据相关法规和标准要求，为承压设备焊缝 相控阵超声检测图像识别和结果评定提供有用借鉴。 关键词：超声检测 相控阵 承压设备 焊接接头 典型缺陷 S 扫描 图像判读 Typical Image Interpretation of Phased Array Ultrasonic Inspection of Welds in Pressure Equipment LI Yan,XUE Feizhan Jiangsu Taihu Boiler Co., Wuxi 214187, China Abstract：Based on the latest ASME Code （revised and enlarged edition 2009） requirements of inspecting welded joints in pressure equipment by ultrasonic phased array technology, this article presented some cases of reading typical PA images in consist of PA S-scan displays of common welding defects and the sectional view of used inspection arrangement. The inspected objects were single-V groove welds and T-joint butt welds, for which there were some difficulties in inspection comparing with the common double-X groove welds. The defects were including toe cracks, underbead cracks, inner-surface breaking cracks, side-wall lack of fusion, incomplete root penetration, and porosity, etc. A comparison between the sizing result by PA inspection and the actual defect size was also given. The intention is to provide useful references for interpretation of PA images of inspecting welded joints in pressure vessel and for result evaluation in accordance with the referencing code and standard requirements. Keywords：Ultrasonic inspection；Phased array （PA）；Pressure equipment；Welded joints；Typical defects； S-scan；Image interpretation ASME BPVC（ 锅炉压力容器法规 ） 2009 增补版，在第Ⅴ卷2005 和2006 规范案例 （Code Case ） 2557 和2558 的基础上，又增添了有关焊缝超声相控阵（PA）检测系统特性评价的标准。超声相控阵扇形扫 描（以下简称S-扫描）结合聚焦声束和线阵列探头的移动，能获得功效强大的检测信息，因而在焊缝检测方 面得到广泛应用。法规标准对该技术的确认和特定检测资格评定认证的开展，又为锅炉和压力容器压力管道 焊缝超声相控阵检测的实际应用增添了动力、活力和实力[1][2][3]。 相控阵是焊缝超声检测的高效手段，能提供高可靠的检测结果。它能用于检测几何形状较复杂的焊接件、 可接近性较差的焊缝及异种金属焊缝