FANUC机器人培训资料.ppt

GMAW Equipments熔化极气体保护电弧焊设备 Constant Voltage (CV) Power Source 恒压电源 Constant Speed Wire Feeder 等速送丝机 Control System 控制系统 Gun and Cables 枪及电缆 Shielding Gas Kit and Gas Cylinder 气体组件及气瓶 When to Use何时使用: High Voltages 高电压 ( 23V To 33V ) Two Amperages Levels- Peak and Background 两种电流-峰值和基值电流 ( 200A To 500A ) Wire Electrode Size焊丝尺寸: Typical Wire Diameters (0.045 in And Larger) 典型尺寸 (1.20 mm 或更大) Shielding Gases Used所用气体: 90% Ar with 10% CO2, 95% Ar with 5% O2, 98% Ar with 2% CO2, or 98% Ar with 2% O2 Pulse Spray Transfer 脉冲喷射过渡 * Stable CV Transfer Modes 稳定的CV过渡模式 Short Arc 短路过渡 Globular Arc滴状过渡 Spray Arc 喷射过渡 WFS (current) Increasing 送丝速度（电流）增加 Voltage Range 电压范围 * STT Surface Tension Transfer表 面 张 力 过 渡 技 术 * Basics 基本概念 S.T.T. = Surface Tension Transfer 表面张力过渡 Research Began July 1985 1985年开始研究开发 Purpose is to develop a welding process which eliminates spatter when use 100% CO2 shielding gas 目的是为了开发一种使用CO2保护气体而没有飞溅的焊接方法 STT is a Unique GMAW Process 一种独特的气保护焊接工艺 * Neither CC Nor CV 既不是恒流源也不是恒压源 Based on interactive WAVEFORM CONTROL TECHNOLOGYTM 基于交互式波形控制技术 Based on High Speed Inverter Technology 基于高速逆变技术 Precision Current Controlled Short Arc 精密电流控制的短路过渡焊接 Basics 基本概念 * Advantages 优点 Low spatter 低飞溅量 Low fume 低烟尘 Low cost Gas 低气体成本 Controlled Heat Input 可控制的热输入量 All Position 可进行全位置焊接 Good Fusion 良好的焊接成型 Handles Poor Fit-up 适用较差的接头形式 Basics 基本概念 * Standard GMAW 标准的气保护焊接 Surface Tension Transfer 表面张力过渡 * STT Process Theory 工艺原理 * STT High Speed Video STT 高速摄影录像 STT Process Theory 工艺原理 * Background Current 基值电流 Arc current level prior to shorting to the weld pool 短路前的电弧电流 Contributes the overall heat input 决定绝大部分的热输入 Keep arc lit 保持电弧燃烧 STT Process Theory 工艺原理 * Initial Shorting 开始短路阶段 Response to the “arc voltage” detector sensing that the arc has shorted 检测到电弧电压短路信号,作出反应 Current is reduced even further at actual ball/weld puddle contact 在熔滴与熔池实际接触前电流下降 Extremely