轮胎外观缺陷分析.docVIP

轮胎外观缺陷分析 Apparent Defect Analysis of Tire 外观缺陷 Apparent Defect 产生原因 Cause 解决措施 Solution 缺胶 Lack of rubber 胎侧缺胶 Sidewall lack of rubber 半成品部件材料不足 Insufficient materials for semi-finished part 在半成品部件生产过程中保证部件尺寸、重量符合工艺标准 Make sure dimension and weight can meet the technological standard during manufacturing process of the semi-finished part 胎胚放偏 Deflected green tire 装胎时要放正，合模时多松压几次 Make sure the tire is installed correctly, and release and press the tire for multiple times during mould closing 胎侧表面脏，有灰尘、油污等 Surface of the sidewall is dirty and covered with dust, oil dirt, etc. 装胎前仔细检查胎侧表面，保证胎胚清洁 Check the surface of the sidewall carefully before installing the tire, make sure the green tire is clean 部件停放时间过长，影响表面黏性和流动性 Part has been placed for a long time, and the surface stickiness and fluidity are affected 胎胚必须按先后顺序及时硫化 The green tires should be cured sequentially in time 胎侧有气泡 Sidewall has bubbles 刺破后压实、压平 Pierce the bubbles, then compact and flatten the sidewall 模型内积水 Mould is internally provided with accumulated water 装胎前模具吹干、吹净，保证模具清洁，气孔流畅 Dry and clean the mould by blowing before installing the tire, make sure the mould is clean, and the air holes are smooth 模具跑气孔位置不当 Incorrect positions of mould air holes 增加跑气孔 Increase the number of air holes 硫化压力、温度过低 Curing pressure and temperature are too low 提高硫化温度、压力，保证硫化温度、压力分布均匀，使之符合工艺规定 Improve the curing temperature and pressure, make sure the vulcanization temperature and pressure are evenly distributed, so as to meet the technological regulations 胶囊夹盘泄漏 Bladder chuck is leaked 重新上夹盘 Reinstall the chuck 胎圈缺胶 Bead lack of rubber 胎圈部位排气孔堵塞 Exhaust holes in the bead are blocked 保证模具清洁、气孔流畅 Make sure the mould is clean, and the exhaust holes are smooth 气密层、耐磨胶厚度或宽度不够 Thickness or width of the inner liner and the wear rubber is insufficient 保证气密层、耐磨胶厚度或宽度稳定、达标 Make sure thickness or width of the inner liner and the wear rubber can meet the standard 帘布宽度过小，硫化时帘布拉伸，钢丝圈局部上抽，造成该部位胶料不足 Width