ANSYS7.0焊接例子.pdfVIP

Resistance Spot Welding Simulation with ANSYS 7.0 ANSYS Technical Support October, 2002 Resistance Spot Welding Simulation with ANSYS 7.0 Objective: Predict the temperature, voltage and electrode displacement vs time during application of an electric current and pressure load across electrodes during a resistance spot welding process. 2 of 25 Resistance Spot Welding Simulation with ANSYS 7.0 References: 1. SAE Paper 910191: Analysis and Development of a Real-Time Control Methodology in Resistance Spot Welding; Mar.1991; Tsai, Dai, Dickinson 2. Handbook of Heat Transfer, 3rd ed.,Rohsenow, Hartnett,Cho 3. ANSYS APDL input file spotweld.inp, available thru ANSYS Technical Support 3 of 25 Resistance Spot Welding Simulation with ANSYS 7.0 Model Description: – 2-D axisymmetric model (dimensions Spot Weld Location per Fig.1 of Ref.1.). – Thermal/Electric with PLANE67. – Structural with PLANE42 – Thermal/Electric interface Electrodes resistances with TARGE169 and CONTA171. – Nonlinear Material Properties are as Steel plates defined in Appendix A (derived from to be welded Tables 1 and 2 of Ref.1). – Refer to Ref.3 for APDL input to build and run model. 4 of 25 Resistance Spot Welding Simulation with ANSYS 7.0 Model Description (cont’d): – Contact electric conductance, ECC was defined as a temperature dependent function using the contact wizard and the resistivity data provided in Tab