灰铸铁机床床身应力与变形的测试研究.pdfVIP

灰铸铁机床床身应力与变形的测试研究 李 桐，李克锐，吴现龙，李泉伟，赵怀普，印兵胜，卫东海 (郑州机械研究所，河南郑州 45以肌) 摘要:利用数值模拟软件对铸件的充型、凝固过程及铸件内部热应力分布情况进行模拟分析。通过测试灰铸铁机床床身多个 测点在热时效前后、加工前后及振动前后的残余应力值，发现残余应力随CE 和5i1C 比提高而降低;热时效能大幅度降低铸 件残余应力，热时效温度越高，铸件残余应力降幅越大，且降温时段降温速度对残余应力有较大影响;加工会产生较大残余 应力，热时效后进行其它时效对残余应力影响不大。 关键词:灰铸铁;机床床身;残余应力;变形 中图分类号:TG25 1 文献标识码:B 文章编号:1∞3-8345(2014)03-∞34-07 DOI : 1O.3969/j.issn.1∞3-8345.2014.03.∞5 Test and Investigation of Stress and Deformation of Gray Iron Machine Tool Bed LI Tong.U Ke-rui. WU Xian-long.LI Quan-wei.ZHAO Huai-pu. YIN Bing-sheng. WEI Dong-hai (Zhengzhou Research Institute of Mechanical Engineering.Zhengzhou 45α)()!.China) Abstract:By using numerical simulation software.the mold filling process. solidification process as well as the inner thennal stress distribution of the casting were simulated and analyzed. By the residual stress testing at multiple points of the gray iron machine tool bed before and after thermal temperi鸣.before and after machining and before and after vibration.it was found that lhe residual stress dec陀ased with increωe of CE and 5i1Cratio;the residual stress of the casling could be decreased substantially by thennal tempering.and the higher the lempering temperatur毡.the larger the residual s饷ss decreasing margin.and the c∞ling rate during the temperatu陀 stage showed also obvious inf1uence on the residual str胃部;machining could cause quite big residual stress.howeverωnducting others tempering tr臼 tments after thermal tempering had no obvious inf1uence on residual stress. Key words:gray iron; machine tool bed; residual stress; deformation ·司←…~..+..+_...←.……………·司←……←..←…←…………-... ...←……………·←…←·四…·←..←..←……←……←……←..←..←..←..←..←..←..←…~--+-..+. 通过冲入法进行球化处