基于3D打印的定制脊柱侧弯矫形器设计制造与舒适度评价.pdfVIP

第43卷 第4期 北 京 工 业 大 学 学 报 Vol.43 No.4 2017年 4月 JOURNAL OF BEIJING UNIVERSITY OFTECHNOLOGY Apr. 2017 基于3D打印的定制脊柱侧弯矫形器设计制造 与舒适度评价 张爱平,刘 羲,刘志峰,时 政,贺方鑫 (北京工业大学先进制造技术北京市重点实验室,北京 100124) 摘 要:针对青少年脊柱侧弯矫正问题,研制一款由3D打印制成的脊柱侧弯矫形器并做出舒适度评价. 该方法依 据色努矫形原理,建立脊柱侧弯矫形器三维模型,并考虑躯干约束对矫形器进行了有限元仿真分析和结构优化,最 后进行模型的分块和3D打印,分析精度误差. 依据模糊理论和层次分析法,建立了包括环境、材料、结构、运动4个 方面的主观舒适度评价方法. 结果表明:3D打印技术可实现定制脊柱侧弯矫形器的制造与生产,并在几何精度和 穿戴舒适性上表现良好. 关键词:3D打印;脊柱侧弯;矫形器;有限元;脊柱建模;舒适度;逆向技术 中图分类号:TH122;TH164 文献标志码:A 文章编号:0254-0037(2017)04-0518-08 doi:10.11936/ bjutxb2016060026 Manufacture of Customized Orthosis in Adolescent Idiopathic Scoliosis and Comfort Evaluation Based on3D Printing ZHANG Aiping,LIU Xi,LIU Zhifeng,SHI Zheng,HE Fangxin (Beijing Key laboratory of Advanced Manufacturing Technology,Beijing University of Technology,Beijing 100124,China) Abstract:A3D printed orthosis in adolescent idiopathic scoliosis(AIS)was designed and manufactured to solve the adolescent scoliosis correction problem,and an evaluation of the printing comfort wasmade. By using Dr. Cheneau Orthopedic theory,a 3D model of the orthosis was established. And combined with trunk constraints,thefinite element analysis of the orthosiswas made. Then the author blocked the model and3D print into entity to analyze printouts printing accuracy. On the basis of fuzzy theory and analytical hierarchy process (AHP),a subjective comfort evaluation including four influence factors of environment,material, structure and movement was designed. The results show that the 3D printing technology can achieve the manufacture of orthosis in AIS,and have a good performance in geometric accuracy and wearing c