质量控制计划编写教程课件.ppt

Thank You 第二部分：PQCS质量工具介绍 付建明 2012-06 过程控制计划 (CP) 控制计划的制作 案例： 控制计划的标准格式: Control Plan 步骤一：表头信息 Control Plan 控制计划的阶段性 步骤二：产品/过程描述 1.针对过程流程图的参考编号. 2.简明地描述操作或过程,描述应该与PFD上的描述相匹配. 3.找出在过程步骤里要用的机器设备及工装。 Control Plan 步骤三：产品及过程特性 Control Plan 步骤四：产品/过程/规范 公差 从技术图纸、过程规格、物料标准、组装要求等获得. Control Plan 步骤五：评估/测量技术 定性或定量测量.在线或离线测试.目视检查.防错.测量检具.工装等测量步骤. Control Plan 步骤六：样本大小及频次 Control Plan 步骤七：控制方法 所使用的控制方法应该包括记录表（或过程监控表），这些表格用来记录被评估或被衡量的特性的结果。 Control Plan 步骤八：反应计划 要防止不合格产品流到客户处，针对控制的反应计划务必对不合格产品做标记并隔离。 Control Plan * Customer Engineering Approval/Date (If Reqd.) 直接地传输 转化进 (并非直接拷贝) PFD – PFMEA – PCP 链接 PFD PFMEA CP 课后作业: 提交一份快速公司主要产品的过程流程图、PFMEA、控制计划，差错率≤5%。（7月份完成） Q A Process Planning, Analysis, Control (PFD-PFMEA-PCP) 2005 Delphi Corporation, Course Number CTIS #30650 - Version 3.0 Notes Pages Page * State: Now let’s look at the llinkage between these documents Notice how PFD information “flows” to the PFMEA However, everything is NOT a direct transfer Product Characteristics are translated into Failure Modes Process Characteristics are translated into Causes (as are Changeover issues) Notice how PFD PFMEA information “flows” to the Control Plan Again, everything is NOT a direct transfer Failure Modes/Product Characteristics and Causes/Process Characteristics translate into specific features (product/process) having specifications/requirements PFMEA controls translate into specific checks, frequency, gages, and methods Chapter break Discussion Any questions or comments? Do you like this chart? Thank You Process Planning, Analysis, Control (PFD-PFMEA-PCP) 2005 Delphi Corporation, Course Number CTIS #30650 - Version 3.0 Notes Pages Page * State: Now let’s look at the llinkage between these documents Notice how PFD information “flows” to the PFMEA However, everything is NOT a direct transfer Product Characteristics are translated into Failure Modes Process Characteristics are translated into Causes (as are Changeover issues) Notice how PFD PFMEA informat