高强铝合金超厚板淬火残余应力及其冷压缩消除过程分析.pdfVIP

-27 r. l| 皿脚幽iJ~翩翩翩翩翩翩 E剧， VolA2，阳 E九~~/71111.f.苦石 高强铝合金超厚板津火残余应力及其 冷压缩消除过程分析 刘嘉辰，王金亮，陈慧琴 (太原科技大学材料科学与工程学院，山西太原 03∞24) 摘要:采用 SIMUFACT 有限元分析软件，在验证了模拟精度和模拟参数的基础上，对4 仪lO mm x720 mm x285 mm 尺 寸的新型Al-Zn-Mg-Cu 高强铝合金超厚板猝火残余应力进行预测，并对采用双面对称冷压缩法消除厚板残余应力的 过程进行了模拟分析。结果表明，该厚板摔火后内部残余应力呈内拉外压的分布状态，厚板心部最大平均残余拉应 力值为 120 MPa，表面最大平均残余压应力值为 108 MPa。压缩过程中模具的压下率和送进率对洋火残余应力消除 效果的分析表明，在 19奋斗%压下率和75%送进率条件下进行压缩，洋火残余应力消除率达到90% 以上，残余应力 值范围控制在-40 MPa -30 MPa 范围内。 X 射线衍射测试值与模拟值的平均残余应力误差约为 15.75 MPa。 关键词:高强铝合金;超厚板;摔火;残余应力;冷压缩法 中图分类号:TGI56.35 文献标识码:A 文章编号:1∞7 -7235(2014)09-∞，27 -06 Analysis of residual stress in quenched high-strength a1uminum alloy ultra-thick plates and their reduction through cold compression UU Jia-chen ,WANG Jin-lia吨，CHEN Hui -qin (School of Material Scieoce and Engineeri吨，TII阳J8D University of Scieoce 皿d Technol叫野，T:剑随00剑1024 ,China) Abstract : On the basis of verified simulation accuracy and p町ameters ， residual stress in quenched 4 创)() mm X 720 mm x 285 mm AI-Zn-Mg-Cu high-strength aluminum alloy ultra- thick plate and their reduction through double-side symmetrical cold compression were ana- lyzed by the SIMUFACT FEA software. Mter quenching , the value of maximum mean ten- sion stress located at the interior eenter of the plate is 120 MPa , and the value of maximum mean compression stress located on the surface of the plate is 108 MPa. 咀lroUgh analysis of inf1uence of the upsetting ratio and the feed ratio of dies on reduction of quenched residual stress during compression processes , it can be co