连接器端子悬臂变形问题的工艺预防.pdfVIP

第 33 卷第6 期 2008 年 12 月 低层 J!. 主 Vol.33 No.6 FORGING STAMPING TECHNOLOGY Dec. 2008 连接器端子悬臂变形问题的工艺预防 黄珍攫I ，郭雷1 ，周驰l ，阮锋1 ，肖民2 ，王建宇2 (1.华南理工大学机械与汽车工程学院，广东广州 510640; 2. 东莞市奕东电子有限公司，广东东莞 523125) 摘要:悬臂变形问题是连接器端子在高速精密级进冲压过程中最常见的问题。经分析认为，分步冲裁导致的间隙和 压边力不均匀是引起连接器端子悬臂变形问题的主要原因;分析了用集中冲裁法、两步冲裁法、压印工艺预防和控 制悬臂变形问题的特点和原理p 开发了某端子产品的工艺方案，在方案中采取合理的刃口分割、压印工艺措施来预 防和控制悬臂变形;分析和应用结果表明，这些措施起到了从根本上预防和控制端子悬臂变形的作用。 关键词:连接器端子，悬臂变形;冲斥 中图分类号: TG386.2 文献标识码:A 文章编号: 1000-3940 (2008) 06-0093-04 Process prevention technology for slender arm distortion of connector terminal HUANG Zhen-yuanl , GUO Lei , ZHOU Chi 1, RUAN Feng 1, XIAO Min , WANG Ji缸...yu (1. School of Mechanical and Automobile Engineering , South China University of Technology , Guangzhou 510640 , China; 2. Dongguan Yidong Electron Co. , Ltd. , Dongguan 523125 , China) AbstJ:百ct: The slender a口n distortion problem of connect口r terminal occurs usually in the high speed and precision pro- gressive stamping. The non-uniforrn clearance and pressure-pad-force are regarded as the most primary and important reasons of the slender arrn distortion of connector terrninal. The characteristics and mechanics of centralized blanking , two-- step blanking and coin process used to prevent and control the slender a口n distortion problem were studied. The reasonahle splitting of cutting edge shape and coin process were applied in new process scheme of some terminal t口 pre­ viously prevent and control the slender arm distortion problem. Thc analysis and applicatio口 result shows 由at these