铝管锥形模机械扩径变形区壁厚分布规律.pdfVIP

Vo l. 16 No.6 第 16 ~给第 6 期 费除 .:L 枝，营粮 Dec. 2009 2009 年 12 月 JOURNAL OF PLASTICITY ENGINEERING doi: 10. 3969/j. issn. 1007-2012.2009.06.015 铝管锥形模机械扩径变形区黯厚分布规律铃 (上海理工大学机械工程学院，上海 200093) 蔡锦达 程 曦 郁玉新 摘 嚣:研究了管材锥形模机械扩径变形区应力分布的特点，根据自力刷应变关系，分析了变形区壁厚可能存在的 分布规律，通过求解变形l丘应力分布，根据全最理论和体积不变原则，提出了变形区壁厚分布的解析式，基于该公 式，分析了扩役系数和摩擦系数对黯厚分布的影响，结果表明，扩径系数较小时，摩擦系数对醺厚分布影响较小， 变形区摄厚均减薄;当扩校系数较大时，变形区存在醺厚分界面，分界丽之前(靠近模具前端)赞厚增厚，分界丽 之后囔厚减薄，并且摩擦系数越大，分界丽半径越大。进一步数债模拟证明，模盛厚分布公式正确。 提键词:锥形模;机械扩径;变形区;壁厚分布p 分界面;数值模拟 中图分类号: TG302 文献栋识码:A 文章编号: 1007-2012 (2009) 06-0072-05 Thickness distribution at the deforming zone of aluminum tube in mechanical expanding CAI Jin-da CHENG xi QI Y u-xin (College of Mechanical Engineering. University of Shanghai for Scíence and Technology , Shanghai 200093 China) Abstract: Stress distribution characteristíc of deformation zone in tube mechanícal expanding is investigated. The possible pattern of thickness distribution at the deforrníng zone is analyzed accordi昭 to the stress-strain relationship and analytic formula of thick- ne创 distribution at the deforrníng zone is derived according ωtotal strain theory and volume ωnstancy. Based on the analytic for mula , the effects of the expanding coefficient and the friction coefficient on the thickness distribution are analyzed. The analytic results indicate that with smaller expanding ∞effícient ， the effect of the friction coefficíent on thickness distribution is lesser and the thickness of the deforrnír驳回ne is reduced. When the expanding coefficient is getting larger , there would be a thickness inter唰 face at the deforming z