注射成型-20110523.ppt

PP 非极性结晶高聚物，吸水率低0.03~0.04% Tm=160~175oC，Td=350oC，最大结晶速率温度=120~130 成型温度宽，一般为205~315oC 注塑PP：MI=2~9g/10min 薄壁制品：料筒温度=280~300oC 厚壁制品：料筒温度=200~230oC 料筒温度=210~280oC，喷嘴低 10~30oC 注射压力=70~120MPa，模温=70~90oC PP熔体的粘度对剪切速率的依赖性比对温度的依赖性大 Tg 室温，所以制品会发生收缩现象（二次结晶） 后收缩总量的90%约在脱模后6小时内，剩余10%约发生在随后的十天内。 缩短注射和保压时间，提高注射和模具温度可减小后收缩 PA，易吸水，干燥 PC Tg=149~150oC，Tm=215~225oC，最大结晶速率温度=120~130oC 成型温度，一般为250~310oC 热处理：将制品放进热油、液体石蜡或充氮炉中，在100~120oC处理一定时间，缓冷至室温 调湿处理：将制品放进水或醋酸钾中，控制温度为80~100oC，按制品厚度确定处理时间 热固性塑料的注射成型 The physical properties of the materials (density, thermal conductivity, melting temperature, etc.) must be considered in light of the required mechanical properties of the finished part (strength, stiffness, hardness, etc.). Geometry Parameters Geometry parameters in part design and mold design are the wall thickness of the part, the number of gates（浇口）, gate location, gate thickness and area, the type of gate and constraints from ribs（加强筋）, bosses（轮毂，凸台） and inserts（嵌件）. Three factors primarily govern the choice of wall thickness for a part part design for stiffness cooling time flow length Design Guidelines for Gates The gate provides the connection between the runner and the molded part. It must permit enough melt to enter and fill the cavity during filling and packing stages. Gate Location · The gate should be located at thicker sections of the part. · The gate location must allow expulsion of air towards the vent. · Multiple gates should be located to allow weld lines to form at appropriate positions in the part. Gate Size · Gates must be sized such that they freeze off after sufficient packing. · Jetting of polymer melt should not occur. · The gate thickness is usually 50% to 75% of the part thickness. Number and Location of Gates Multiple gates may be used to control the pressure distribution within the cavity. This will introduce weld lines. Weld lines are formed when two melt flow fronts meet. Such regions are weaker than t