65B20.冷镦过程中工件开裂的预测-安徽工大杨树宝.pdfVIP

2007 年全国塑性加工理论与新技术学术研讨会 2007 年5 月 沈阳 冷镦过程中工件开裂趋势的预测 杨树宝，陈大宏，阎 军 （安徽工业大学 材料工程学院，安徽 马鞍山 243002） 摘 要：塑性成形过程中，材料的韧性断裂是主要约束因素之一。本文用实验与有限元法结合的方法，对几种有代 表性的韧性断裂准则进行了分析。结果说明以孔洞理论为基础的 Oyane 断裂准则能够较准确的预测成形中的启裂位 置，与实验结果相吻合。同时将Oyane 断裂准则用于预测冷镦内六角螺钉过程中的开裂，结果与实际生产相符合。 关键词：冷镦；韧性断裂；有限元；内六角螺钉 Fracture Predicting of Workpiece in Cold Heading YANG Shubao, CHEN Dahong, YAN Jun （School of Material Science and Engineering, Anhui University of Technology, Ma’anshan 243002） Abstract: An important concern in metalworking processes is whether the desired deformation can be accomplished without failure of the material. This paper describes the utilization of ductile fracture criteria in conjunction with the finite element method for predicting surface and internal failures in cold metalworking processes. Four previously published ductile fracture criteria are selected, and their relative accuracy for predicting and quantifying fracture initiation sites is investigated. The result implied that: Oyane ductile fracture criteria which is based on void growth model can successfully predict the location at which fracture initiates only, and has a good agreement with the experiments. What’s more, Oyane ductile fracture criteria is used to predict the fracture of socket head screws in cold heading. The result has a good agreement with the reality. Key words: cold heading; ductile fracture; finite elements; socket head screw 1 前言 冷镦工艺是少无切削金属压力加工工艺之一，它广泛适用于生产螺栓、螺钉等标准紧固件。在 冷镦过程中，材料经常发生开裂、断裂等缺陷，导致产品报废，给生产带来了很大损失。这种缺陷 的产生与金属的成形性能密切相关。金属的成形性与材料本身的性能以及加工条件有关。为了避免 缺陷的产生，对可能发生的缺陷进行预测是一种有效的方法。近年来，随着高性能计算机的普及和 【 】 1,