涂层电池壳冲压成形过程的数值模拟.pdfVIP

ABSTRACT The electrodeposited nickel coating sheet is far-ranging used as battery shells for its direct forming and high efficiency. Therefore, the coating battery shells may appears interface failure during the forming proccess, in order to prevent this happens. the research to the forming performance of electrodeposited nickel coating sheet is necessary. Material features of the electrodeposited nickel coating sheet are considered to dipartite the interface between steel substrate and nickel coating. Considering all parts of the sheet’s mechanical properties. First, ABAQUS was used to simulate the blister test. At last, simulated the forming proccess of coating battery shell. The main contents and results are as follows: 1 The electrodeposited nickel coating sheet of the blister test was simulated. （） The COHESIVE zone model was used to present electrodepsited nickel coating steel‘s interface performance, established the finite element model of the electrodeposited nickel coating sheet. The interface failure proccess was described. and the strength curve from initiation damage to overall damage was gained. The simulate result of punch curve is almost the same of experiment result. 2 We have simulated first two stamping procedure of the round coating （） battery shells. To optimize technical parameters through changing these parameters we ， analyze the interface stress. We gained the stress of substrate and coating ，the variational of thickness, the residual stresses and the spring-back. The results shows that: The interface failure mostly affected by tangential stress, and the interfac