传递特性的管理2013.ppt

Pass Through Characteristics Management(传递特性的管理） What is Pass Through Characteristics?（什么是传递特性） Pass Through Characteristic Management(传递特性的管理） PTC SCOPE AT (传递特性的定义范围） Analyze all T and TR final line stations for possible component, hardware, and installation failure modes and their current detection. Develop short and long-term corrective action plans for high-risk issues that may affect our customers.分析所有的T和TR由于可能存在的组成和装配失败的样件以及当前的检测方式。针对可能影响到我们的客户的高风险问题开展短期和长期的整改活动计划。 GOAL（目标） Reduce T and TR warranty.减少T和TR的依据 INDIVIDUAL STATION REVIEW个别工位的评审 INDIVIDUAL STATION REVIEW个别工位的评审 MATRIX: ASSESS RISK AND PRIORITIZE 矩阵图： FAILURE MODES 评估失效模式的风险和优先级 MATRIX REVIEW-ASSESS CUSTOMER RISK CORRECTIVE ACTION PLANS CORRECTIVE ACTION PLANS BACKUP STATION #109 Machined Part Example Machined Part Example KEYS TO REPLICATION * FoA Supplier Development Ford Motor Company Pass Through Characteristics are those internal and external supplied characteristics with potential fit or function issues that will not get 100% detected within a production assembly and test area (essentially anywhere verifiable within a plant.) Quality defects are therefore at risk of being “Passed Through” to our customers. 传递特性就是那些内部或者外部供应产品的特性的潜在的或运行的问题在生产装配和检测时（车间内部任何一个能做验证的）没有被100%的识别，因此就存在质量缺陷被“传递”到我们的客户那里的风险。 ? Proper fit assures the mating part(s) will assemble properly when required, i.e. bores and bosses are present, located to print, with good threads, etc.配套件装配时需要有适当的试验证明， ? Functionality assures the component is 100% fully functional over it’s entire operating range, i.e. for a sensor, thermostat, or pump assembly purchased and installed in assembly. ? Line Technicians 生产线上的技术人员 ? Process Engineers 工艺工程师 ? Controls Engineers管理工程师 ? Quality Engineers质量工程师 ? Quality Technicians质量技术员 ? Supplier Quality供应商的质量 ? Quality Manager质量经理 PROJECT TEAM（攻关小组） PTC PROCESS FLOW 传递特性的工艺流程 个别工位的评审（测量阶段） 分析失效模式（测量和分析阶段） 判定失效模式的优先次序（分析阶段） 分配资源（改进阶段） 临时措施（改进阶段） 永久性措施（改进阶段