福特模具表面淬火要求.doc

一、Flame Hardening火焰表面淬火概述 Flame hardening has been utilized for many years to harden a wide variety of tools dies, molds, machine parts, and fixtures. There are many advantages to the flame hardening process. Some of these advantages are hardening in selective locations, varying the levels of hardness, speed of the process, low equipment costs and/or the hardening dies and die components that are too large to heat treat in existing furnace equipment. 火焰淬火一直被用于强化各种工具、模具、铸模、机器零件、夹具。火焰硬化过程有很多优点，这些优势是硬化地点，硬化级别，速度具有可选择性，设备成本低廉，在现有的熔炉设备上不能对过大的硬化模具和部件进行热处理 (flame surface quenching with acetylene and oxygen mixture combustion flame sprayed to the surface of parts, the parts quickly heated to quenching temperature, and then air cooling or water spray to the workpiece surface immediately, flame surface quenching is suitable for single piece or small batch production, hard and wear-resistant surface requirement, and can withstand the impact load of large medium carbon steel and medium carbon alloy steel parts, moulding surface covering parts such as convex R Angle and ridge, and trimming contour and rummaged through plastic profile, etc.) （火焰表面淬火是用乙炔和氧气混合燃烧的火焰喷射到零件表面，使零件迅速加热到淬火温度，然后立即用水向零件表面喷射, 火焰表面淬火适用于单件或小批生产、表面要求硬而耐磨，并能承受冲击载荷的大型中碳钢和中碳合金钢件，如等Advantages:火焰表面淬火的优势如下： 1. Low equipment cost compared to conventional furnace heat treating 2. Selectively harden particular sections of a die or tooling insert 3. Process mobility, die components to be hardened on line 4. Fast low cost processing by comparison to furnace hardening 5. Large parts can be hardened with minimal distortion 6. Parts too large to be furnace hardened can be hardened 1. 和传统熔炉热处理相比设备成本较低 2. 模具或零部件选择性的硬化区域 3. 工艺的流动性，线上需要硬化的模具组件 4. 更快更便宜 5. 大的件可以在最小变形的情况下硬化 6.无法使用熔炉硬化的大的件可以进行火焰硬化 Concerns:火焰表面淬火关注点事项 1. Operator skill, experience and dedication 2. Cracking and distortion of the workpiece 3. Shallow, low, nonuniform hardness penetration (case depth) 4. Inadequate equipment