第8章零件的结构工艺性.ppt

本 小 节 结 束 * * Manufacturing Process Considerations 零件的结构工艺性 Casting structure 铸件结构 Common machining structures 机加工常见结构 Structure of drill hole 钻孔结构 请点击相应标题显示其内容 Casting structure 铸件结构 Sand box cover Overflow Pouring head 上砂箱 冒口 浇口 1. Draft 起模斜度: The 1?20（≈3°）draft along the drawing direction of the pattern facilitates to take out the pattern while molding. 铸件造型时，为便于取出木模，沿脱模方向的表面做出1?20（≈3°）的起模斜度。 请点击鼠标左键显示后面内容 If the draft is very small, it can be omitted, If necessary, it can be included in technical.起模斜度较小时, 在图中一般不画出, 必要时可注写在技术要求中。 Sand box 下砂箱 Model 模型 Cavity 型腔 Sand 型砂 2. Fillets in castings 铸造圆角: There must be a radius where two surfaces meet, in order to avoid sand drops while removing the mould and shrinkage cavity and shrinkage crack while cooling. 在铸件表面相交处应有圆角,以免 脱模时砂型落砂,同时防止铸件冷却时产生裂纹或缩孔。 Machine symbol 机加工符号 请点击鼠标左键显示后面内容 Casting structure 铸件结构 The intersection line is needed in order to distinguish the various surfaces. The one we have provided is called run-out line. The representation of a transition line is similar to that of intersection line. The only difference is that the end of the run-out line is not connected with the contour line of the radius, and the line style is a thin solid line. 为了区分不同形体的表面,仍要画出相贯线,这种相贯线称为过渡线。过渡线的画法和相贯线相同,只是其端点处不与圆角轮廓线接触,且线型为细实线。 3. Wall thickness 铸件的壁厚: To avoid shrinkage cavity and shrinkage crack caused by different cooling speeds. During the design phase, it is a must to maintain uniform wall thickness or a smooth. One must avoid unequal designs such as thickness abrupt varying or local thick partial areas. 为防止浇铸零件 时,由于壁厚不匀而冷却速度不同产生的缩孔和裂纹, 在设计铸件 时, 应使壁厚尽量均匀或逐渐过渡, 以避免壁厚突变或局部肥大的 不匀现象。 Dedectivness 有缺陷 Defectivness 有缺陷 请点击鼠标左键显示后面内容 Smooth transition 平滑过渡 Casting structure 铸件结构 Maintain uniform wall thickness 壁厚均匀 1. Boss club and recessed surface 凸台与凹坑： Usually, all surfaces mounted on other parts need