铁选矿厂生产生产监控系统设计.docxVIP

铁选矿厂生产生产监控系统的设计摘要：选矿生产过程实现自动化监控，对于改进选厂的生产管理水平，保障生产安全，提高生产效益，节约人力物力有极其重要的意义。近年来，随着选矿技术的日益成熟，选矿设备的日益先进，对选矿生产的监控要求就显得越来越高，对各类设备的管理水平要求更为苛刻。同时，随着控制技术理论水平、计算机相关技术、通信技术的更加成熟，以及计算机监控系统在各方面的成功应用，工业现场的各种仪表、传感器都朝着数字化、信息化、智能化的方向发展，这样使得监控系统底层就更加完善，形成了基于 PLC、现场总线等的各种控制网络架构。本文首先分析了项目的应用背景和应用现状，然后介绍了矿区的实际情况和选矿流程，根据河源市东源县深坑铁矿的具体情况和实际需求，给出了系统的具体技术要求分析和系统架构。最后详细论述了选矿监控系统的数据采集设计和组态软件设计过程。系统设计最底层都是各种本质安全的数据采集传感器，采用了欧姆龙公司的可编程控制器作为下位机，上位机采用北京亚控的组态王作为监控软件，通过工业以太网和现场总线实现数据通讯，构成了实时监测且具备办公自动化功能的监控系统。系统提供了历史数据的查询和打印功能，还能根据要求提供系统报警。本文设计实现的系统目前已经投入运行一年多，从这一年多的运行情况来看，效果良好，较大程度提高了选矿厂的自动化水平，保障了生产的安全稳定，节约了生产成本。关键词：铁选矿监控系统数据采集可编程控制器组态软件AbstractIts very meaningful to carry on automatic monitoring in ore dressing precess to promote the level of production management,ensure the production safety,increase production benefit,economizeresource,etc.In recent years,along with the improvement of ore dressing technology and equipments,the higher requirement is needed for production process monitoring and equipment management.On the other hand,along with the development of control theory,computer and communication technology,as well as the successful application of computer supervisory systems,the site instruments are developing toward the digital,information and intelligent,which makes monitoring perfected gradually.Industry control networks based on PLC,FCS are formed.Firstly this thesis analyses the project background and application status,and thenpresent the actual circumstance of the iron mine and mineral processing. Meanwhile, according to the circumstances and actual requirement of Shenkeng iron mine in Heyuan,proposed a system architecture according to the needs analysis.Atlast,elaborates in detail the data acquisition layouts and software design courses.There are all intrinsically safe data acquisition sensors in the bottom of the system,which uses Omron PLC as lower PC.In the upper PC,usesKingView configuration software of WellintechCo.Ltd in Beijing as monitoring software.The system communicates b