拖拉机拨叉铣专机设计（卧式）说明书.doc

目 录 1 前言·····························································1 2 总体方案论证······················································3 2.1被加工零件分析···············································3 2.2 毛坯的选择···················································3 2.3基准选择·····················································5 2.4拟订机械加工工艺路线·········································5 2.5确定机械加工余量、工序尺寸及公差······························7 2.6 选择机床设备及工艺装备·······································7 3 金属切削用量的选择与计算····································8 3.1刀具的选择···················································8 3.2切削用量的选择以及计算·······································8 4 机械传动装置的总体设计············································9 4.1分析和拟订传动装置···········································9 4.2 减速机的选择················································9 4.3带轮的设计计算··············································10 5 弹簧夹头的特点以及设计计算······································14 5.1弹簧夹头的介绍··············································15 5.2弹簧夹头的夹紧力的影响因素··································15 6 轴的强度校核····················································16 6.1 求轴上载荷··················································16 6.2绘制弯矩图和扭矩图··········································16 6.3 弯矩合成强度校核············································16 6.4疲劳强度安全系数············································16 7 结论······················································21 参考文献······················································22 致谢······················································23 附录······················································24 1 前言 某拖拉机厂是一家专门生产拖拉机及其零部件的厂，卧式X62W铣床是该厂用来铣削拖拉机拨叉脚厚度的机床。随生产规模不断扩大，产品质量要求不断提高，显然X62W铣床越来越不能满足要求和社会竞争性原则了。 X62W铣床对于铣削大批量拖拉机拨叉，既不经济也不实惠。在生产拖拉机拨叉，X62W铣床不仅人工操作，工人劳动强度大，生产率低，而且工人技术水平也要求高。因此厂方必需培训专门的技术人员，工作过程是人工上料----人工定位----手动夹紧----开机----手动铣削----铣削完后关机----松开夹具----取下工件。从而耗费了大量的时间。由于频繁的开机关机对机器的损耗很大，多次的冲击也使刀具的使用寿命也大大减小了。人工定位、手动夹紧以及手动铣削使产品的精度降低，废品率的增大，从而使生产成本高，生产率低，迫切要求改变这种生产现状，设计X62W型卧式拨叉铣专机就是非曲直了解决这一问题的。