重力压铸工艺模具设计和工艺优化外文文献.pdfVIP

Gravity Die Casting Process Die Design and Process Optimisation Dr.S.Shamasundar, V.Gopalakrishna, Manjunatha, Badrinath ProSIM- AFTC, 326, III Stage IV Block, Basaveshwara Nagar, Bangalore 560079 Dr. Janagan, Ennore Foundries Limited, Chennai Abstract. The design of dies, gating and risering system in gravity die casting or permanent mould casting by conventional approach is a difficult process and time consuming. Gravity die casting used for non-ferrous casting applications is increasingly used in the foundries today as an economically viable casting process. The conventional trial and error based die design and process development is expensive and time consuming. Such a procedure also might lead to higher rejections and lower casting yield. Further any changes and modifications to be incorporated to the die design, involves metal cutting and reshaping. Computer simulation procedure based process development and die design can be used for rapid process development and die design in a shorter time. Such a computer simulation based procedure, often using state of the art FINITE ELEMENT ANALYSIS based software systems, can improve the quality and enhance productivity of the enterprise by way of faster development of new product. FEM based simulation software systems help the designer to visualize the metal flow in the die cavity, the temperature variations, the solidific