poke yoke 源头检验与防呆措施.ppt

源头检验与防呆措施Source Inspection and Poke Yoke 是一种以防范缺点为手段的品质管理方法 The good manufacturing practices to improve product quality by preventing defects. 一个成功的EMS公司，必须具备： Recipe Of A Successful EMS Company 与市场价格一致 Sales price = Market price 能做小批量生产 Flexibility = Small lots production 一流的品质 Quality = Highest possible 永远能按时交货 Delivery = Always on time 成本最低 Cost = Lowest possible 员工、产品都安全 Safety = Workers, Products 品质改进的回顾Journey of Quality Improvements 拣选 Judgment Inspection ~Sorting out defects 利用数据来做品管 1951 Informative Inspection 利用检验数据 Using inspection data to control process SPC管制图 Statistical quality Control 缺点防制 1961 Defect prevention 分段连续检验与自我检验 Successive inspection and self quality checking 源头检验与防范措施 Source inspection and Poke Yoke 零缺点的品质管制 Zero quality control 你如果处理下列情况？ How Do You Deal This Situation? 一位操作工一早上都全无错误，而下午发生零件反插 After loading parts correctly whole the morning, the worker put reverse parts in the afternoon? 归咎于人为错误，要求员工多加注意 Blame human error. Asking workers to “ be more careful!” or 将插件动作防呆化，从而消除可能的错误 Poke-yoke the inserting method. Eliminate the chance to making the mistake? 错误 Mistakes 为何人会发生错误？ Why people made mistakes? 在复杂的情况下，很多事情都可以发生错误 Many things can go wrong in the complex workplace environment 当人们发生错误时，会怎样？ What happens when people made mistakes? 每一个错误的金钱损失有多少？ What is the cost of making a mistake? 发生错误有什么好处？ Is there any benefits o