电站锅炉回转式空气预热器磨损监测模型研究.docVIP

文章编号： 中图分类号： 文献标识码： 学科分类号： 电站锅炉回转式空气预热器磨损监测模型研究 Investigation on wear monitoring model for rotaryair preheater in Utility boiler 刘建全1，郭亚斌 2，张胜利2 LIU Jian-quan1，GUO Ya-bin2，ZHANG Sheng-li 2摘 要：影响回转式空气预热器蓄热元件磨损检测的因素较多，蓄热元件腐蚀、堵灰、转子漏风等因素都对其产生影响，蓄热元件磨损检测非常困难,目前国内外尚无成熟的判断方法。基于蓄热元件磨损程度与蓄热量及烟风阻力的关系，并将各影响因素量化后，在此基础上提出了蓄热元件磨损折算传热量、磨损折算压差的概念，推导了磨损检测的计算模型。借助空气预热器设计参数及数据采集系统（CIS）相关实时参数，实现了600MW燃煤机组锅炉回转式空气预热器蓄热元件磨损状态的在线检测，为空气预热器改进与计划检修提供数据依据。 关键词：回转式空气预热器、折算压差、折算传热量、参数计算、计算模型： Abstract: Many factors impact Rotary regenerative air preheater storage heat components abrasion detecting. Regenerative component corrosion.clogging . rotor leakage and other factors have their impact, heat storage components wear very difficult to detect, yet mature at home and abroad determine the method. Storage components based on the degree of wear and heat and smoke with the relationship between wind resistance and to quantify the impact of factors, in this based on the regenerative heat transfer components converted wear, wear converted the concept of pressure, derived wear detection the calculation model. With air preheater design parameters and data acquisition system (CIS) related to real-time parameters, the realization of a 600MW coal-fired boiler unit rotary regenerative air preheater of the online component wear testing, in order to improve the air preheater overhaul and plans to provide data basis. Key words: rotary air preheater； pressure conversion； converted into heat； transfer parameter；calculation model  600MW火电机组锅炉广泛采用回转式空气预热器，它的作用是回收烟气的热量加热空气，空气被加热后干燥、输送煤粉及送到炉膛助燃，从而提高锅炉运行的热经济性。与传统管式空气预热器相比具有结构紧凑，节省场地，布置方便等突出优点。但传统管式空气预热器可以根据磨损情况安装防磨罩、防磨护瓦，也可以进行管子的防磨喷涂。回转式空气预热器由于结构上的特点防护困难,容易造成蓄热元件磨损，蓄热片磨损后工作间隙增大，容易造成磨损加剧性恶化和蓄热能力下降。蓄热元件的磨损与煤质、烟气流速、气流分布、灰份成分以及堵灰等因素有关[1]，作为全球最早研究、设计开发空气预热器的专业公司，HOWDEN公司总结并提出了计算蓄热元件理想状态下磨损的理论公式Le=（T*GCV）/（0.0001871*Ash*V2.5）Le为换热元件的使用寿命(年)；T为换热元件厚度（mm）；GCV为燃煤量低位发热量（MJKg-1）；AshV为空气预热器热端烟气入口平均流速（ms-1）32VNT2060型空气预热器作为研究对象，本空气预热器是国