QC PROCEDURE玩具验货流程英文版.docx

QC PROCEDURE (Revised) Dated: Nov. 2013I. General Process For Quality Control A- New Production Preview On QC sample Safety, function and aestheticevaluated by QC PD China; Estimating main defectsin production informing suppliersby QC PD China;Data recorded in file “NEW PRODUCTON PREVIEW” by QS and PD China.B- Pre-production ReviewComparingwith QC samples, especially for color, material and style by PD QS China; Check confirm suppliers’ improvement; C- Online checkNew items were produced by about 5~10%, suppliers and vendors will inform us.QC will check production quality per specification and check requirementsIf products fails, suppliers will follow up and improvementThe reworked products rechecked OK and passed for bulk production.Lab test result is also necessary.D-Products Quality Control(QC) Pre Steps: Per suppliers’ inspection request and purchasing team liaison to arrange inspection date, inspection schedule made by QS manager ; Prepare all QC tools forinspected items, including factory contact person address, approvedQCsample , artwork , order requirements, etc.; On Process: AQL Level II, Critical (unacceptable), Major (2.5), Minor (4.0) Order QTY checking: inspection must be 100% finished, at least 80% are packed, the other 20% are finished under packing; Quantity of package, storage condition checking: be sure the quantity is correct as inspection request, and the storage place is dry and isolated enough for check quantity;Randomly quality checking: included carton chose, pieces chose to guarantee the real level of production is checked; Quality inspection: package inspection for UPC,description ,shipping mark, hangtag, sewing-in- label, polybag(safety hole and warning words arenecessary on polybag), etc, safety inspection for export carton quality(standard ref chart I-4.1), fabric strength, sewing strength, small parts, sharp edge, metal detector etc, defective inspection for production clearness, production appearance colors, workmanship, assemblage