Overviewofcastingdefects铸件缺陷en-ch剖析.ppt

Workmanship related defects in sand castings工人作业问题导致的砂铸产品缺陷 Bottom pouring ladle’s nozzle is leaking during pouring在浇注过程中底浇式钢包的出水口泄漏 The nozzle leaks already in tapping or later on during pouring.在装配或后面的浇注过程中已经发生泄漏 -Worn stopper mechanism, the gooseneck or fixing screw bended 塞杆的机械磨损、鹅颈或固定螺丝折弯 -Nozzle and stopper rod end were not grinded together出水口和塞杆末端没有同步研磨 -Nozzle size and stopper rod end size don’t match together出水口的尺寸和塞杆的末端不能配合 -Nozzle is not in line, but tilted出水口不在一条直线上，但是已经被锁死 -The pre-heating time of the ladle is too short; cold nozzle钢包预热时间过短，出水口冷却 -The stopper rod is not set in line after pre-heating and not locked预热之后塞杆未至于同一条直线上或未锁定 -Tapping temperature too high; long waiting time before pouring出炉温度过高或浇注之前的等待时间过长 Prevention预防措施 -Send the ladles regularly to OEM’s maintenance and inspection定期将钢包发送至设备原厂家做维护和检查。 -Lubricate and adjust the stopper mechanism润滑并调整塞杆机构 -Use flat spacers between the gooseneck and stopper rod; replace bended long fixing screws在塞杆和鹅颈之间放置平整的隔块，更换长期使用已经变形的固定螺丝 -Check that the gooseneck is straight and protected with brick during pre-heating检查在预热过程中鹅颈是直的且被保护起来 -Send used stopper rods for machining and give one nozzle as a template将使用过的塞杆发送出去做加工，并发送一个与之配合的出水口给供应商参考。 -Set new nozzle straight in the ladle; replace bended locking plates 将新的出水口调整至崔志的位置，更换被折弯的锁定块 -Pre-heat the ladle nozzle open minimum three ( 3 ) hours before usage; use the timer在使用之前最少需要预热钢包出水口3小时，使用定时器 -Remember to set stopper rod in line with the nozzle after pre-heating and lock the stopper rod记得在预热之后将塞杆和出水口调整至一条直线之上并锁定塞杆 -Avoid too high tapping temperatures; cooling down the steel in the ladle adds the risk of leakage.避免出炉温度过高，在钢包内冷却钢液降低泄漏的风险。 -Pour first at least 400-500 kg casting on full throttle to warm up the nozzle首先全速浇注400-500公斤的铸件，预热出水口 -Don’t interrupt the pouring不要中断浇注 Workmanship related defects in sand castings-things to check if the nozzles are leaking由于工人作业原因导致的砂铸产品问题-若出水口泄漏的话需要检查的事情 Check the straightness of the gooseneck ( new longer goosenecks are in