COQ质量成本分析.ppt

IFRF Defect Mode Pareto 0.00 0.02 0.04 0.06 0.08 0.10 DLD/HR Broken Dead Loss H/L Freq H/L Angle H/L Delt Rotation Dirty Leackage Others Mar Apr May Jun Jul Aug Goal COQ Top-4 Scrap--Crystal 22.84% 9.87% 7.87% 4.65% 54.77% 0.0% 20.0% 40.0% 60.0% 80.0% 100.0% ASSY DLD BASIC Broken Blank ASSY Dead/ Broken BASIC Rounding Others Scrap % Cumulative % 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Contamination Roughness Scratch Invisible Pareto of DLD Failure Analysis 0% 2% 4% 6% 8% 10% 12% Abrasive Metal Flake Oil Adhesive Particle Al Manpower Material Method Machine High Roughness Cement Contamination (adhesive dot on blank) DLD Electrode handling scrap Not well follow clean room WI Welder fixture creates Al particle Dirty BP chamber Wrong calibration method Bug in FT soft ware Bubble in the adhesive Dirty blank etching mark BP frame BP/FP masks cleanliness Fish Bone Diagram Oil leak from pump Adhesive thaw time too short Blank cleaning not effective Blank lapping over target Chip/Twin blank Pattern mis-alignment Blank with Low-Q/Wrong flat Equipment variance Metal particle in lid Impurity in N2 gas Environment Low airflow Au/Au/Cr impurity People introduced particle Long WIP time before FP/weld DLD Action Update-Aug Action/Study Status TDU % Impact Top-1 Driver: IFRF--DLD(DR/DF/Rs/R): Champion: Lisa/Rena Coach: Jim/Wanda Add valve for welding oven Done 0.25% Particle count USL7K CBM upgrade blank wash process Implement updated tooling PM plan Done Done TBD 0.5% QCE convert to FO4000 abrasive QCE add light box check for etching mark 9/5 0.1% Convert to stainless steel welding fixture Particle count USL5K -FP non-paper report system setup -Clean room use lint free paper 10/6 11/5 TBD 12/1 0.05% TBD 0% 10% 20% 30% 40% 50% 60% Broken Freq. Out Range Scratch Less adhesive Short BP low Mix Mis- alignment Rotation Pareto of Broken/Dead Failure Analysis 0% 10% 20% 30% 40% 50% Broken at Conner Broken at middle Handling Broken Dead Machine Manpower Drop to the g