Dihart铰刀培训.pptVIP

Focus Training Aluminium-Bearbeitung Technology of reaming Fine tooling of bores Definition Fine tooling of bores is every kind of Cutting Forming Wash Machining to get ISO IT quality of a bore with IT 9 or better. Stable Machine and Tool Variable Cutting Data Inner Coolant Supply Run out of Tool Exact Alignment of System Quality of Dihart Coatings Application Range of PCD Reamers Machining of Alu wrought Alloy with PCD Job of Coolant To lubricate the cutting edge, circular land, chip surface and clearance surface = Increasing the tool life To cool the cutting edge = Increasing the abrasion of the cutting edge Prevention of a Built-up edge Chip Flow Influence of the Tool Run Out Bore too large Bore not true Tool live too short The way from the workpiece to the tool = Use DAH-Compensation holder Tool life [μm] Influence of Shape of the workpiece Unequal Wallthickness Angular Bore Entry Bad Entry Conditions Pilot- Reamer with ASG16 1. Journal reamed to finish diameter or to pre-machining diameter Finish- Reamer with ASG16: Moving slowly into 1 journal with the pre-machining step. Increase speed and machine all journals Front of 1. journal Difficult Entry Stock allowance = 2.60 mm Cam bore machining Fixation or clamping of workpiece Clamping with 8 Nm Zyl.-Form 10.30μm Clamping 6 Nm Zyl.-Form 5.45μm Influence of clamping device *? Dihart AG Pr?zisionswerkzeuge Dulliken 02/2003 – Entwicklung / RE Technology of reaming Methods for Micro Finishing of Bores Erode Polish engrave Electrolytic machining Polish electrolytic Calibrating Brunishing Lapping Vibration lapping Polish lapping Grinding Honing Polish grinding Fineboring Reaming Internal superfinish turning Press-polishing Loose grain Bonded grain Multiple blade tool Single blade tool Geometrically not determined cutting shape (Cutting grain) Geometrically determined cutting shape (Tool cutting edge) Wash Forming Cutting Range of Application: Drilling, Countersinking, Reaming 16 15 14 13 12 11 10 9 8 7 6