DOE Coiling.pptVIP

* Practical 实践 的 Graphical 图形的 Analytical 分析的 Types of DOEs Screening 筛选实验 Refining 精炼实验 Optimizing 优化实验 通过输入变量在不同水平的设置,了解其水平单独或交互作用对输出的响应,从而控制关键输入变异. Through setting the different Levels of the factors to identify the key factors ( individual or interaction) which will impact the out-put variables. 加工HT-800线圈制程不稳定,但不知道影响其不稳定的真正原因。 Coiling process of HT-800 is unstable,but we do not know the true causes… 一、试验目标( Experimental Objective) 二、现状( Current Situation) 三、试验工具( Experimental Tools) 电阻测试仪,温度计,拉力计,转速表. Resistance tester, Thermal-meter, Pull strength measuring meter. 线圈电阻变异 SPC 培训 绕线机刹车 绕线机拉力 Personnel Machines Methods Materials Measurements 漆皮线线材 重复性 再现性 温度 Environment 漆皮线线径 Cause and Effect Diagram: 1. 定义输入和输出变量( Identify the Input and Output Variables) Screening 筛选实验 %Contribution Source VarComp (of VarComp) Total Gage RR 0.000142 1.12 Repeatability 0.000134 1.06 Reproducibility 0.000008 0.06 Appraiser 0.000008 0.06 Part-To-Part 0.012473 98.88 Total Variation 0.012615 100.00 ? StdDev Study Var %Study Var %Tolerance Source (SD) (5.15*SD) (%SV) (SV/Toler) Total GRR 0.011903 0.061300 10.60 2.04 Repeatability 0.011570 0.059584 10.30 1.99 Reproducibility 0.002797 0.014405 2.49 0.48 Appraiser 0.002797 0.014405 2.49 0.48 Part-To-Part 0.111684 0.575170 99.44 19.17 Total Variation 0.112316 0.578428 100.00 19.28 Number of Distinct Categories = 13 GageRR ( ANOVA) 1. 定义输入和输出变量( Identify the Input and Output Variables) We have identified and minimized the GageRR variable…!!! Measurement System Ana