手糊与喷射Open Mold processes开模成型.PPT

Thermoset Reacting Polymers复合材料成型工艺 Process Window加工窗口 Temperature and pressure must be set to produce chemical reaction without excess flash (too low a viscosity), short shot (too high a viscosity), degradation (too much heat) Sheet Molding Compound (SMC)片状模塑料 Chopped glass fiber added to polyester resin mixture将短切纤维与不饱和树混合 Compression Molding模压成型 Compression molding was specifically developed for replacement of metal components with composite parts. The molding process can be carried out with either thermosets or thermoplastics. However, most applications today use thermoset polymers. In fact,compression molding is the most common method of processing thermosets. GMT Compression Molding GMT: Glass Mat Thermoplastic Materials Products: General Electric Company- Azdel AZDEL Laminate, GMT Resin: thermoplastic polypropylene – 60% by weight Glass: continuous glass mat- 40% by weight Five layer composite of glass fiber and thermoplastic resin. Usually compression molded in a process similar to SMC, this material may also be thermoformed using several industry standard methods of production. AZDEL GMT Material Applications Manufacturing - Filament Winding制备-纤维缠绕 Highly automated 自动化程度高 low manufacturing costs if high throughput 如果产量大制造成本低 e.g., Glass fiber pipe, sailboard masts 玻璃纤维增强塑料管道，帆船桅杆 Prepregs预浸料 Manufacture of Lay-up Materials Manufacture of Lay-up Materials Manufacturing – Layups制备-铺覆 Tube rolling 卷管 Tube rolling - tubular products 卷管-管状产品 Examples实例 fishing rods钓鱼竿 golf clubs高尔夫球竿 oars桨 Prepreg tape typically used wrapped in 2 directions or spiral wrapped 预浸带通常以二维形式或螺旋形式贮存。 Open Mold processes开模成型 Vacuum bag , pressure bag, SCRIMP autoclave: Apply Vacuum Pressure and Heat in an oven which can be 5 feet to 300 feet long Resin transfer molding (RTM)树脂传递模塑成型 Dry-fiber preform placed in a closed mold, resin injected into mold, then cured将预成型体铺放入闭合模腔，注入树脂然后固化 VARTM真空辅助RTM Vacuum Assisted Resin Transfer Molding Pu