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薄壁绝缘汽车线生产(Thin-walled insulated automobile wire production)
薄壁绝缘汽车线生产(Thin-walled insulated automobile wire production)
Abstract: this paper introduces the requirements of production equipment, insulation materials and common problems and solutions of the production process of thin-walled insulated automobile wire production.
Key words: automobile; Insulation materials; Production equipment and process; Common problems; The solution
1 the introduction
With the vigorous development of the automobile industry and the globalization of world economy, greatly promote the development of automobile industry in our country, also promoted the development of the auto line products, namely by the original thick wall insulation gradually adopt thin wall insulation. This paper mainly introduces the AVSS motor line of the thin wall produced in accordance with the Japanese standard JASO d611/1994, and its performance requirements are shown in table 1. The structural dimensions are required to be shown in table 2.
The production equipment needed for the production of thin wall insulated automobile line
Due to the characteristics of the production of the thin wall insulation of the automobile, the equipment needed for production is different from that of other electric wires.
(1) conductor heater. Car line thin-wall insulation thickness of only 0.3 mm, especially in the winter immediately into the sink cooling after extrusion, plastic encounter cold sudden contraction and the existence of internal stress, affecting the mechanical properties, such as tensile strength and stretch rate. Second, wire preheating is advantageous to the insulation and conductors together, good for heat shrinkable performance, at the same time when conducting wire core with water or oil after wire preheating can volatilize, wont cause insulation foam or disconnect.
(2) double color co-extrusion molding machine. Automotive wiring harness is composed of many single cluster together, in order to distinguish, in addition to the printed label on the insulation wire core
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