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Optimal tolerance allotment
using a genetic algorithm and
truncated Monte Carlo
simulation
J Lee and G E Johnson
As is typical of stochastic-optimization problems, the multi- yield by modifying the tolerance domain. In problems
variate integration of the probability-density function is the with low dimensions, original tolerance domains are
most difficult task in the optimal allotment of tolerances. In approximated as simple regions such as spheres, cubics,
this paper, a truncated Monte Carlo simulation and a genetic or simplices 3-5. Other approaches for approximating
algorithm are used as analysis (i.e.multivariate-integration) and discrete distributions have also been tried 6.
synthesis (i.e. optimization) tools, respectively. The new method Because approximate methods change the domains
has performed robustly in limited experiments, and was able and/or distributions, the calculated approximate yield is
to provide a significant reduction in optimal cost when not the same as the yield for the original domain. As a
compared with results published in a previous study.
consequence, when approximate methods are used to
Keywords: tolerance allotment, tolerance optimization, stochastic solve the tolerance-optimization problem, the reported
optimization, Monte Carlo simulation, genetic algorithms yield may deviate significantly from the spec yield~. Since
the spec yield is directly related to
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