新型智能化焊在钢壁管道上的效用（The utility of a new type of intelligent welding on steel wall pipelines）.doc

新型智能化焊在钢壁管道上的效用（The utility of a new type of intelligent welding on steel wall pipelines） In this project, the flux cored wire is adopted in the prefabrication of the high pressure steam pipeline to obtain the weld metal with low hydrogen content, which is especially important for the low alloy heat resistant steel thick wall weldment. Although the price of flux cored wire is higher than that of solid core welding wire, the welding efficiency of the flux cored wire is less than that of the flux cored wire, but the total welding cost is reduced. With the introduction of the welding automatic welding machine, a set of American made MiLLER brand HDC1500 type pipe, and a pipeline is a pipeline layout of the automatic welding prefabrication workshop, the Beijing ray through the manual welding, tungsten inert gas welding (GTA W) base cored welding wire gas shielded arc welding (FCAW) filling and welding method of welding the cover of A335 P22 heat pipe. 1 materials Pipeline specifications for 168 mm, 22 mm, material A335 P22 (2.25 Cr 1Mo), equivalent to the domestic material 12Cr2M O. arc welding power for the United States to manufacture HDC1500 type pipeline automatic welding machine, which contains a matching wire feeding system. The specification of the electric nozzle is 1.2 mm, the nozzle diameter is 20 mm, and the rated current is 500 A. 2 welding process Cr Mo steel thick wall pipe with a sawing machine for cutting, cutting the pipe of a 168 mm 22 mm 45 min. 3.1 groove processing, using the groove cutting machine machining groove, U groove. The groove form can not only meet the requirement of backing welding, but also reduce the filling amount of weld metal when the welding nozzle is convenient to extend into the root of the groove. After groove machining, 100% penetration test shall be carried out in accordance with the nondestructive testing of JB pressure equipment. 3.2, pipe group pairs, bottoming, welding The pipeline must be set, the groove surface