Residual stresses in machined and shrinkfitted （残余应力在加工和shrinkfitted）.pdfVIP

Copyright ©JCPDS-International Centre for Diffraction Data 2009 ISSN 1097-0002 675 Residual stresses in machined and shrink-fitted assemblies Bin Su, Foroogh Hossainzadeh, Chris Truman and David Smith 1 Department of Mechanical Engineering, University of Bristol, Queen ís Building, University Walk, Bristol BS8 1TR, UK Tel.: +44(0)117 928 8212 E-mail: David.Smith@bristol.ac.uk Keywords: Shrink-fit assembly, Residual stress, Deep hole drilling technique Abstract This paper presents measured and predicted residual stresses from two sets of shrink- fitted assemblies, each manufactured using an aluminium alloy and a cast iron. Residual stresses were measured using a combination of deep-hole drilling (DHD) and incremental centre hole drilling (ICHD) techniques. The ICHD method provided near surface residual stress measurements to depths up to about 1mm. The DHD method measured through thickness residual stresses along radial lines through the outer sleeve and into the shaft. Results are shown for the two assemblies and reveal residual stresses that are different from both simple analysis and finite element studies. For example, prior machining introduced near surface compressive residual stresses, that is then expected to be counteracted by the near surface tensile shrink-fit residual s